Automatic Juice Drinking Water Packing Machine Loading And Unloading Cage System

1.Introduction to the automatic cage loading and unloading system:
The automatic cage loading and unloading system is the guarantee for the continuous and efficient operation of the entire post-sterilization system. It is mainly composed of an automatic cage loading system, a trolley system and an automatic cage unloading system.
1) Automatic cage loading system
Function of this system: First, the cage basket conveyor delivers the cage frame to the cage loading station under the cage loading host. The hydraulic lifting platform rises to raise the cage frame bottom plate to the height of the cage loading conveyor line. The automatic suction and release partition mechanism will suck a partition and place it on the top of the bottom plate. The bottle conveying line delivers the product to the cage loading conveyor line. The bottle pressing device divides the product into layers. The bottle holding and transferring mechanism holds a whole layer of the divided product and sends it to the cage frame partition. The hydraulic lifting platform drops one layer in height, and repeats this cycle until the whole frame of products is loaded. This system is automatically controlled by PLC to save manpower and greatly improve production efficiency.
2) Automatic suction and release partition mechanism
The main frame of this mechanism is placed on the upper part of the cage loading host and the cage unloading host. The partition suction fixture reciprocates, and the vacuum generator generates negative pressure to automatically suck and release the partition. The positioning device composed of a hydraulic station and a cylinder and a micro switch is used to sense the correct position of the interlayer board entering the main lifting platform of the cage loading room, and automatically complete the accurate positioning of the next interlayer board when it descends after each layer of solid bottles is caged.
3) Automatic cage unloading system
Function of this system: First, the automatic trolley delivers the full-frame product to the cage unloading station under the cage unloading main machine, the hydraulic lifting platform lifts a layer of product, the bottle holding and transferring mechanism holds a whole layer of product and sends it to the cage unloading conveyor line, the automatic suction and placement of the partition mechanism will suck a partition and place it at the partition stacking and lifting mechanism, the hydraulic lifting platform will drop one layer of height, repeat this cycle until the whole frame of products is unloaded, and the cage unloading conveyor line will send the product to the bottle conveying line for secondary packaging. This system is automatically controlled by PLC to save manpower and greatly improve production efficiency.
4) Partition stacking lifting mechanism
This system is used to collect partitions and cooperate with the partition suction mechanism
5) Shuttle car
The cage frames are arranged into a group according to a certain number and automatically connected by the mechanism (the number of each group must match the number in the sterilizer), and the shuttle car will transport the grouped cage frames into (or out of) each powered sterilizer for subsequent work.
6) Shuttle car positioning control system
The first domestic digital positioning system to be used in China to ensure that the shuttle car positioning control accuracy is ±1mm. (Company patented technology)

2.Technical parameters:
1) Machine speed: 3 layers/min
2) Installed power: 15Kw
3) Air pressure used: 7bar
4) Air consumption: 1000L/min
5) All hydraulic lifting systems are well-known brands.

3.Peiyu electrical configuration:
The configuration principles of electrical components of the equipment provided by Peiyu in this case are:

4.On-site photos of the loading and unloading cage system project case:

5.Quotation and delivery time for Automatic Juice Drinking Water Packing Machine Loading And Unloading Cage System:

(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

6.Quality Assurance for Automatic Juice Drinking Water Packing Machine Loading And Unloading Cage System:
(1).The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2).The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5).The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

7.Equipment warranty for Automatic Juice Drinking Water Packing Machine Loading And Unloading Cage System:
(1).After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

8.Packaging and transportation for Automatic Juice Drinking Water Packing Machine Loading And Unloading Cage System:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.