1.Application Scenario for Full-Automatic steam sterilization retort:
Full-Automatic steam sterilization retort is widely used in water production line, beverage production line, canned food production line, pet food production line, beer production line, liquid seasoning production line, etc.
2. Introduction to the Fully automatic steam sterilization retort:
Fully automatic steam sterilizer is an efficient and uniform sterilization equipment, widely used in the food processing industry, mainly used for high-temperature sterilization of various foods to ensure food safety and extend shelf life. Its main features include efficient and uniform temperature distribution and fully automatic control system, suitable for foods in various packaging forms.
1). Working principle:
The working principle of the fully automatic steam sterilizer is to heat up through steam, and use PLC intelligent temperature and pressure control to ensure uniform heat distribution in the kettle, thereby optimizing the sterilization effect. During the sterilization process, the kettle maintains a saturated steam state, effectively preventing the tank from oxidation and rusting, and ensuring product quality and safety.
2). Scope of application:
The fully automatic steam sterilizer is suitable for foods in various packaging forms, including glass containers, metal containers, plastic containers and soft bag packaging. The specific scope of application includes fruits and vegetables, meat, fish, convenience foods, etc.
3). Technical parameters and features:
Uniform temperature distribution: The product is heated and sterilized by high-speed spraying to ensure that the temperature in the pot is always stable, improving the sterilization effect and product quality.
Direct heating, indirect cooling: The same water body is used for heating and cooling to prevent secondary pollution, with fast heating and good cooling effect.
Fully automatic control system: Equipped with Siemens touch screen, paperless recorder, imported automatic valve, etc., it supports multiple sterilization process pre-storage.
Independent pressure control: Suitable for gas-containing packaging sterilization, small pressure control error, ensuring that the packaging is not damaged or deformed.
Energy saving and high efficiency: Through steam heating, no other media are needed, which effectively improves the heating speed and sterilization efficiency and reduces production costs.
4). Operation process:
Basket feeding: The product is basketed and fed into the sterilization kettle.
Kettle door closed: The kettle door is ensured to be safe by triple safety interlocks.
Steam entry: Steam enters through the steam diffusion pipe in the kettle, and air is discharged through the exhaust port.
Heating and sterilizing : After reaching the predetermined exhaust temperature and time, the heating stage begins. The entire heating and sterilization process ensures that there is saturated steam in the kettle, without residual air, to ensure temperature uniformity.
The fully automatic steam sterilizer has become a key equipment in the food processing industry to ensure food safety and extend shelf life due to its efficient, uniform temperature distribution and fully automatic control system.
3.The configuration principles of electrical components of the equipment provided by Peiyu in this case are:
Main configuration | Brand |
PLC | Beckhoff/Inovance or equivalent brand |
Touch screen | Weilun |
Servo motor and controller system | Inovance |
Frequency converter | Inovance |
Proximity electronic switch | SICK or equivalent brand |
Pneumatic components | Festo or equivalent brand |
Voltage regulator | Festo or equivalent brand |
Air switch | Schneider or equivalent brand |
Motor protector | Schneider or equivalent brand |
Contactor | Schneider or equivalent brand |
Button | Schneider or equivalent brand |
Intermediate relay | Schneider or equivalent brand |
Phase loss protector | Schneider or equivalent brand |
Terminal | Phoenix |
4.Quotation and delivery time for Food Can Direct Steam Sterilization Retort Fully Automatic Customized:
(1). Quotation validity period: 1 month;
(2). Payment method: T/T, L/C.
(3). Customers provide the product and packaging samples required for factory trial free of charge;
(4). Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.
5. Quality Assurance for Food Can Direct Steam Sterilization Retort Fully Automatic Customized:
(1). The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2). The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3). The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4). The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5). The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.
6. Equipment warranty for Food Can Direct Steam Sterilization Retort Fully Automatic Customized:
(1). After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2). If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3). After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;
7. Packaging and transportation for Food Can Direct Steam Sterilization Retort Fully Automatic Customized:
(1). Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2). Transportation method: land transportation, sea transportation.