High speed and high quality glass bottle double grape fruit juice beverage packaging line

PET/PE/PP/Glass bottle beverage packaging production line

Production line range: provide you with whole plant planning, production line layout design; undertake overall packaging production line; Undertake downstream/end packaging production line;

Production line type: bottled carbonated/juice/tea/protein/ Dairy/ Functional/ Plant and other beverage production lines

Production line equipment: pre-treatment system, blowing, filling and capping all in one machine, labeling machine, bottle/box conveying system, Electrical control system, inverted bottle sterilization chain, warm bottle/cooling spray tunnel, water blowing machine, lane dividing machine, heat Shrink film packaging machine, carton wrapping packaging machine, palletizer, etc.;

Auxiliary equipment: finished product detection, liquid level detection, inkjet printer, weighing detection machine, etc.

Production line output: 6,000 bottles per hour-48,000 bottles per hour

1.Overview of the production line for grapefruit juice beverage packaging line:
Glass bottle 1000ml double grapefruit juice production line

Applicable production line types:

Beverage production line
Beverage processing line
Beverage packaging machine
Beverage production machine
Beverage processing machine
Beverage packing machine
Drink packing machine
Carbonated beverage production line
Cola beverage production line
Sprite beverage production line
Lemonade beverage production line
Perrier beverage production line
Kvass beverage production line
Alcoholic beverage production line
Cocktails beverage production line
Carbonated beverage packaging line
Cola beverage packaging line
Sprite beverage packaging line
Lemonade beverage packaging line
Perrier beverage packaging line
Kvass beverage packaging line
Alcoholic beverage packaging line
Cocktails beverage packaging line
Carbonated beverage end of line
Cola beverage end of line
Sprite beverage end of line
Lemonade beverage end of line
Perrier beverage end of line
Kvass beverage end of line
Alcoholic beverage end of line
Cocktails beverage end of line

2.Grapefruit juice beverage packaging line design standards:
1) Principles of production line equipment selection:
In order to make the equipment of each part of the production line reach the designed production capacity and the production efficiency of the whole line reach the best, it is particularly important to select equipment with appropriate production capacity. If the equipment capacity is too low, the production line cannot meet the planned production capacity requirements, the production efficiency of the whole line is low, and the output cannot meet the market needs. If the capacity is too high, the equipment cost will be increased. High-capacity equipment has no chance to run at full load, and the standby time is long, resulting in energy waste and increasing the operating cost of the production line.
2) Production line design standards:
The design of the production line is planned around key equipment. Key equipment is the slowest, most important, and often the most expensive equipment on the whole line. The key equipment in the beverage production line is usually the filling machine.
The calculation of production line performance is based on the performance of this equipment. If this equipment is running, the whole line is running. If this equipment runs slowly, the efficiency of the whole line will decrease accordingly. All other equipment has a higher running speed than this equipment.
Based on the storage capacity of 24,000 BPH for large bottles, the filling equipment capacity is 26,000 BPH, and the labeling equipment capacity is 27,000 BPH. In order to prevent the impact of equipment downtime due to packaging material replacement, the conveyor line is equipped with a dynamic buffer conveyor platform.

3.The main equipment list of the glass bottle 1000ml double grapefruit juice production line includes:

Filling machine, water blowing machine, inkjet printer, inspection machine, inverted bottle sterilization chain, spray tunnel, buffer conveyor platform, labeling machine, inspection machine, buffer conveyor platform, carton wrapping machine, double-channel gantry palletizer.

4.Main equipment technical solutions:

1).Fully automatic high-level bottle unloading and palletizing machine:

(1) Equipment features
Suitable for unloading glass cans.
The main frame requires a gantry frame type, a heavy-duty I-beam base, and a carbon steel plate with a thickness of more than 6mm.
The main drive and lifting chain are RS80 double-row high-strength chains.
The main drive is a well-known brand with a brake motor reducer.
The stacking conveyor line is RS60 double-row high-strength chain, the conveying speed can be variable frequency regulated, and the stacking position can store more than 2 stacks of products.
The door panels on both sides of the main unloading position are automatically adjusted when the stack is fed in. The two door panels are carbon steel welded and the surface is coated with.

(2).5T SUS304.
The can unloading conveyor is a high-strength large-pitch plastic steel module mesh belt with a body plate of 2.5T SUS304.
It is required to automatically suck and release the collection partition when unloading the cans, and it is required to have an adjustment clipboard mechanism to unload the cans in the whole layer to prevent the cans from falling.
The empty pallets are automatically collected, and the lifting drive is a brake motor reducer, and the lifting movement is smooth.
The artificial platform is a carbon steel structure with a non-slip patterned aluminum plate on the surface.
The unloading height is 2500mm, which can be adjusted according to customer requirements.
The whole machine is controlled by PLC linkage, automatically in place, positioning, automatic lifting, automatic suction and placement of partitions, automatic unloading of cans, and automatic collection of empty pallets. It is required to be simple to operate and able to quickly handle abnormal problems.

(3).Main equipment parameters:

4) Equipment composition:
The machine consists of a full stack input device, a lifting device, a can push device, a cardboard suction device, an empty pallet collection device, an empty can conveyor belt, a manual platform device, a safety device and an automatic control device.
The lifting of this machine is automatically controlled by a PLC computer to rise in layers and automatically position. The can body is automatically and orderly discharged by an electric eye, and the partition is automatically sucked and released, and the empty pallets are automatically stacked.
5) Technical parameters
Power supply: Power supply 380V × 50 Hz × 3
Control power supply 220V × 50 Hz × 2
Air source: Use pressure 7bar
Maximum unloading height: 2400mm (adjustable according to customer requirements)

2).Water Blower:
(1). Equipment Features and Advantages:
Applicable to glass bottles and other products
High-speed centrifugal fan
The advantage is that it can achieve ultra-high wind pressure and ultra-large air volume while achieving ultra-fast wind speed.
The high-speed centrifugal fan adopts the world's advanced fluid mechanics principles and is developed in combination with the aircraft turbine power system. It has the characteristics of ultra-low energy consumption, ultra-high wind pressure, ultra-high wind speed, and ultra-large flow. Thanks to the unique transmission design, the speed of the impeller of the machine body can reach 13,000-28,400 rpm.
The spider-hand wind knife is used, which is suitable for different bottle types, easy and fast to adjust, and the closest distance to the product ensures the wind cutting effect.
The spider-hand wind knife uses a high-speed centrifugal blower or a high-pressure blower as the air source. The high-speed and high-pressure air generated passes through the main air distributor and is diverted to the high-speed air nozzles at the bottom and on both sides.

(2). Main technical parameters:

3).Spray Cooler:
This equipment is designed for cooling products according to the requirements of high-temperature filling process. The window with the product to be cooled is automatically fed into the equipment by the bottle feeding conveyor belt for sterilization and then automatically output through the conveyor belt. This equipment is mainly used for cooling and filling automatic production lines of non-gasified materials such as tea beverages, fruitwine, soy sauce, vinegar, fruit juice and other products.

The main features of this equipment are as follows:
Highly reliable conveying device and flexible and convenient speed change system.
The conveyor belt used for conveying bottles is a high-strength heavy-duty conveying plastic chain net with a pitch of 2 inches. It has good strength, high temperature resistance and wear resistance. The module design has hard cross ribs, and the polygonal sprocket can best support the module. Provide standard chain nets made of high-temperature and chemical-resistant polypropylene.
The chain net combined with the DTS-C dynamic transition conveying system can exert the best product handling capacity. The system consists of a static comb plate and a dynamic DTS chain net. The chain net is located on the surface of the DTS-C comb plate, allowing the product to be automatically transitioned; the above characteristics are particularly important when the product cannot stay at the transition point of the cooler feed. The DTS-C transition conveyor system does not require a sweeper, which can achieve better production line efficiency. The DTS chain network in the system and the chains on the main feed and discharge conveyors are supported by the same friction strip on the comb plate, which can save installation time and avoid excessive adjustment of the conveyor.
The main drive uses a frequency converter to adjust the speed of the main motor. By changing the frequency of the motor, the conveying speed of the conveyor belt can be easily adjusted.
Full openness of the main structure: The main body of the machine adopts a fully open frame structure. The top and both sides of the main body are equipped with covers and side doors that can be easily disassembled and assembled, which is conducive to the cleaning and maintenance of the equipment.
The spray device is easy to maintain: The entire spray sterilization system uses PLC program centralized control. The spray nozzle is manufactured using American technology. The nozzle area is particularly large, which can adapt to large-flow spraying and the nozzle is not easy to clog.
Sensitive temperature control: This machine uses a PID temperature automatic control device with high temperature control accuracy and sensitive response. By changing the temperature setting value, the set temperature can be arbitrarily changed within the range of 75℃-90℃.
Working process
The container with the material to be cooled is conveyed to the conveyor chain net in the main body of the equipment through the bottle inlet conveyor belt. The main drive motor passes through the helical gear-bevel gear reducer, so that the conveyor chain net transports the container to different temperature zones of the equipment at a uniform speed. After warm water cooling, tower water cooling zone, tap water cooling and pure water spraying, the sterilization process is completed, and finally discharged through the bottle outlet belt. Equipment structure and function

(1) Box parts:
The main body of this equipment adopts a box-type fully open wall panel structure, which is divided into 7 sections. The boxes are connected with bolts and sealed with asbestos rubber sheets to prevent hot water from being exposed. Each section of the box is divided into the top, guide rails, rollers, wall panels, water tanks, etc. The upper and lower guide rails are used to carry the conveyor chain net and glass bottles. The water tank is at the bottom of the box, and it is mainly used to provide water for spraying. The top and both sides of the box are made into wall panels, with several side doors and top doors, so that the sides and top of the equipment can be easily opened for maintenance and cleaning and observation of the production process.
(2) Box support:
The box of this equipment has a total of 32 supports, all of which can be adjusted in height. The form of the support points can be found in the equipment foundation diagram. The support structure is shown in the following schematic diagram. It includes nuts, adjustment screws, and foot pads. The height is adjusted by rotating the adjustment screws up and down, and the box supports are all located on the foot pads.
(3) Main transmission components:
The main transmission components use a 0.75KW motor direct-connected reducer 1. The reducer adopts a torque arm installation method, and the butterfly spring 2 effectively absorbs the torque impact. The main transmission motor is controlled by a frequency converter, and the overload of the main motor has both the frequency converter to achieve current protection and mechanical overload protection. When the torque is too large at startup or during operation, it will inevitably cause excessive compression of the butterfly spring, pushing the travel switch 4 to act. The mechanical overload can be adjusted by adjusting the screw 3.
(4) Transmission chain network
The transmission chain network is used to transport bottles. The technology is provided by Rexnord. The chain plate is not only used to transport bottles, but also serves as a supporting point for the entire chain network.
(5) Spraying parts:
The spraying system of this equipment uses plastic nozzles, which are arranged in a plum blossom triangle to maximize the uniformity of the spray. This structure is simple, with a large nozzle area, and can adapt to large-flow spraying. The spray water for sterilization or cooling is drawn by 5 water pumps located at the bottom of the box from 5 water tanks in the box, which are controlled by heat exchange or cooling tower circulating water. The water is circulated through the pipeline and injected into the spray pipe at the top of the box, and then sprayed on the bottles of the conveyor chain network. The heat in the hot water is transferred to the liquid in the bottle through the bottle wall through natural convection, so that the heat is evenly distributed, thereby achieving different temperature requirements for sterilization and cooling.
(6) Temperature control system
It is mainly composed of water inlet pipeline, steam pipeline, water level and temperature balance circulation pipeline.
The water inlet pipeline is used to supply water required for the water tank and the spray system. When the equipment is working normally, it is also controlled by temperature control instruments, temperature sensors, steam regulating valves, etc., and appropriate cold water is added to control the spray water temperature of the first and fifth temperature zones (generally, tap water is basically not added during normal production, and the spray volume of pure water is adjusted to supplement water consumption). The steam pipeline consists of a steam regulating valve, a stop valve, a heat exchanger and a pipeline. Its main function is to control the amount of steam added, so as to achieve the purpose of controlling different temperatures in each temperature zone. Hot water sterilization zone Set temperature T1 Temperature sensor t1 Steam regulating valve makes T1=t1. The circulating water pipeline is the water source for the 5 water tanks. When the equipment is operating normally, the water level and temperature of the water tanks in the front and rear temperature zones are balanced.

4) Bottle inversion sterilization chain:
(1)Equipment overview:
Bottle inversion conveyor chain is a special supporting equipment for the production line developed according to the process characteristics of the hot filling production line. The equipment tilts the product after filling and capping, uses the temperature of the product itself to sterilize the bottle cap for the second time, softens the sealing gasket of the bottle cap, and improves the sealing between the bottle cap and the bottle body. The bottle inversion time is ≥30 seconds. After sterilization, the conveyor chain automatically straightens the product to enter the next process. During the conveying process, the product is guided by two mutually perpendicular chain plates, and the bottle is automatically inverted, delayed sterilized, and automatically raised. The whole process is stable and reliable.
(2)Main features:
The main motor adopts variable frequency speed regulation, which can easily set the production speed.
The machine body is made of stainless steel (AISI304), with a beautiful and clean appearance.
The material in the bottle is fully infiltrated at the bottle mouth and the joint of the bottle cap. A special device can be set to achieve orbital vibration during the operation of the bottle, and the material in the bottle is fully convective heat exchange.
The conveying system uses a combination of polymer materials, heat-resistant chain plates and stainless steel chains, with a flat plate surface and little wear.
Heat-resistant rubber pads are installed on the wide chain plates to ensure that the bottles maintain a certain distance and do not roll during the bottle inversion process. Ensure the smooth operation of the bottles.
(3)Technical parameters
Equipment model: SDPL15
Nominal capacity: 26,000 bottles-27,000 bottles/hour
Effective bottle inversion length: 22m
Bottle inversion sterilization time: ≥30s
Total motor power: 7.5KW
Overall dimensions: 15,000×1350×1100 (length×width×height)
Equipment weight: about 5,000kg

5)High-speed carton wrapping machine:
(1). Main components of the equipment
The equipment mainly consists of a frame, bottle feeding conveyor, pressure control module conveyor or pressure control single-row independent conveyor, product grouping, bottle pushing parts, cardboard buffer area, cardboard conveyor section, cardboard supply transfer parts, cardboard slope conveyor section, cardboard folding and forming transition section, lower side spraying and forming section, upper side spraying and forming section, operation box and electrical cabinet.

(2). Process flow description
The cardboard is manually placed on the cardboard buffer conveyor chain plate and conveyed to the slotting gear lifting area. The cardboard on the lifting slotting gear is separated one by one by the vacuum suction cup. The separated cardboard is sent to the cardboard slope conveyor section by the synchronous belt and sent to the junction with the product; the product is conveyed to the grouping area, and after grouping, the product enters the bottle pushing area at an equal distance and is sent to the junction with the cardboard. After the product is combined with the cardboard, it enters the forming area through folding and spraying to complete the automatic wrapping process.
(3). Equipment features
a) The equipment adopts a lifting door structure, which occupies a small space and is easy to maintain.
b) The change parts adopt a quick positioning locking method and a positioning pin with a magnet structure, which is convenient for product changeover and shortens the changeover time.
c) Equipped with a large LCD touch screen, making the operation simple and convenient
d) Equipped with various protection, detection, and seamless safety protection devices to ensure the safety of equipment use
e) The bottle push rod component is designed with torque limit protection to avoid damage to the bottle push rod due to special circumstances. It is also convenient for the operator to handle faults.
f) Convenient and fast adjustment: The size adjustment part is a screw or gear rack with a handwheel and a scale structure, which is convenient for accurate and fast positioning adjustment.
g) Longer glue spraying molding time. The upper and lower molding areas after glue spraying are lengthened to increase the time for the glue of the product to solidify in the molding area, ensuring that the glue is firm and reliable during high-speed operation
h) The whole machine is equipped with an automatic lubrication system, and the program realizes automatic lubrication to increase the service life of the equipment
i) The equipment is compatible with square bottle packaging (it must be determined whether it meets the automatic packaging requirements based on the actual bottle size).
j) The equipment can be adapted to the packaging of some special-shaped bottles and bottles that are easily deformed by extrusion. In fact, it is necessary to confirm whether a multi-row independent control conveying system is required based on the production requirements, bottle style and size. This configuration is an optional configuration and is not included in the standard machine.
k) The equipment can also adapt to some external tongue packaging forms that meet the requirements of the bottle type. The specific needs are determined according to the bottle type and packaging form. This configuration is an optional configuration and is not included in the standard machine. The standard configuration is the internal tongue packaging form configuration.
(4). Cardboard unfolding size requirements:
Total length of cardboard 250mm≤A≤650mm, 430mm≤B≤1300mm, C≤480mm, D≤820mm.

6).Introduction to dual-channel palletizer equipment:
(1) Workflow and principle:
The forklift puts 8 to 10 neatly stacked pallets into the pallet feeder, the lifting motor drives the fork to rise to the appropriate height and stop (controlled by proximity), the fork cylinder starts to fork the fork into the second pallet (counting from the bottom to the top), the lifting motor starts to separate the bottom pallet from the other pallets, the pallet conveyor line and the stacking position conveyor line start to convey a pallet to the stacking position (pallet blocking device, guardrail positioning), the lifting motor starts to put down the remaining pallets, the fork is released, and the lifting platform stops at the height of the incoming pallet (proximity control);
The product enters the inclined roller section, so that all the products are close to the side to be turned;
The product enters the acceleration belt line, and the distance between the products is pulled apart;
The product enters the turning and stacking roller, the products that need to be turned are turned, and those that do not need to be turned pass directly and enter the stacking roller;
The products enter the box sorting table. According to the pre-arranged stacking type, the number of boxes pushed by the push plate each time is stopped at the position of the box sorting table and controlled by the guardrail and the box blocking mechanism (box blocking cylinder pushes out-positioning);
After the whole layer of products is arranged on the box sorting table, it is pushed into the slide plate and a layer of products is arranged. The shaping cylinder pushes out the three sides to position the products. The push rod (stopped at the upper limit position before action, controlled by proximity) motor starts to bring the push rod to the lower limit position to position the whole layer of products. The motors of the slide plates on both sides start to pull out the lower slide plate of the product to complete the stacking of one layer. The pallet and the product are lowered by one layer. The slide plate motor starts to close the slide plate again at the stacking position;
The stacking position roller line and the output roller line start to take the whole stack of products away from the stacking station (photoelectric detection sends a signal). At the same time, the stacker provides the next pallet to the stacking station, and the lifting platform resets;
The full stack is transported to the non-powered roller line (blocker positioning);
The forklift takes out the full stack.
(2) Advantages of equipment structure
The safety protection device made of aluminum alloy, engineering plastics and carbon steel spraying and electroplating meets national standards. Adopt side box feeding method: small footprint, simplify the conveying system before the palletizer, and reduce the investment cost of the whole line equipment.
High-position palletizing, international advanced design concept, more advanced and reasonable structure, lighter and smoother movement, and lower power consumption.
Adopt touch screen operation to realize human-machine dialogue, which can display production speed, fault cause and location, and has a high degree of automation.
Adopt PLC and inverter, which can program the sorting and stacking of cartons, with fast communication capabilities and powerful diagnostic functions, ensuring the reliability of the system. Easy to operate, compact and reasonable structure, high degree of automation.
Adopt SMC cylinder, reliable quality and performance, can meet high-intensity and long-term work.
The palletizing method can be carried out on the human-machine interface, and the adjustment is simple. A variety of palletizing methods can be completed without changing parts.
Most electrical components are well-known European brands, with stable performance and high efficiency, which greatly saves manpower.
The carton supply system adopts brake motor control to ensure that the carton is delivered at the pre-set position.
Low noise, the noise is below 75db, which meets international standards.
Meet food hygiene requirements: adopt oil-free pneumatic components, and 60% of the moving parts adopt a humanized design that does not require oil injection for life, which reduces a lot of usage costs for users.
(3) Technical parameters
Operation mode: upper and lower whole-layer translation palletizing
Production efficiency: (according to pallet type and box type)
Processing products: cartons, film packages
Product conveyor belt height: 3350mm
Pallet conveyor belt height: 650mm
Pallet size: 1000mm-1300mm
Pallet height: 2200mm (including pallet height)
Carton size: according to customer requirements
Stacking method: according to customer requirements
Pallet stacking bin: 10 pallets
Total power: 35KW
Gas consumption: 400Lmin.
Power supply: 380V ~ 220V /50Hz;
Equipment weight: 10500kg
Equipment size: L18600mm*W5400mm*H4400mm;
(4) Equipment configuration
Equipment body material: carbon steel paint
Ordinary motor: EVERGEAR/SEW
Servo motor: Inovance
PLC: Inovance/Schneider
Inverter: Schneider
Sensor: SICK
Pneumatic components: SMC
Low voltage electrical appliances: Schneider
Touch screen: Weiluntong/Schneider

7).Conveying system:
(1) Dynamic buffer platform
Equipment introduction:
The bottle storage table is designed to manage the bottle conveying flow between the filling machine and the labeling machine.
Its main working forms are:
a) Storing bottles, if the bottle flow into the bottle storage table is greater than its outflow
b) Outputting bottles, if the bottle outflow is greater than the input
c) Normal conveying, if the input and output flows are the same 2) Equipment structure composition:
1 bottle input drive motor;
1 bottle output drive motor;
1 mobile guardrail drive motor (forward and reverse rotation directions).
(2) Conveyor line
(a) Bottle conveyor line:
(b) Box conveyor line

5.Quotation and delivery time for double grapefruit juice beverage packaging line:

(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

6.Quality Assurance for double grapefruit juice beverage packaging line:
(1).The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2).The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5).The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

7.Equipment warranty for double grapefruit juice beverage packaging line:
(1).After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

8.Packaging and transportation for double grapefruit juice beverage packaging line:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.