High speed and high stability double-sided automatic self-adhesive labeling machine
Applicable bottle types: Applicable to various shapes of bottles, cans, and boxes, including but not limited to round cans, flat bottles, flat labels, etc.
Applicable bottle materials: PET/PE/PP bottles, glass bottles, etc.
Labeling speed range: 6000BPH-50000BPH
Labeling machine types: linear self-adhesive labeling machine, rotary self-adhesive labeling machine, visual positioning labeling machine, traceability code labeling machine, flat labeling machine;
1.DDU-1603G Automatic Double-sided Self-adhesive Labeling Machine (with turntable mechanism and label rubbing mechanism) Introduction:
The sticker labeling machine is suitable for glass bottles, PET, plastic bottles, cans and other round and square bottles. The machine adopts humanized design, flexible and convenience to adjust, and easy to operate, the low-speed torque is large, the labeling environment is clean and hygienic, the performance is stable, and the maximum capacity is up to 600 bottles/min.
The main motor adopts frequency converter speed regulation which can achieve stepless speed regulation. Controlled by the PLC, the machine has automatic speed regulating function according to the bottle stacking status of the bottle conveying line. It has bottle accumulate protection function.Labeling the sticker number from 1 to 3 sheets, label size height less than 120mm, length not greater than 220mm.The mechanical structure of the equipment is reasonable, the transmission of the rotary main structure is stable, and three labeling stations, two star wheels and one screw bottle-dividing mechanism, there are also attached with automatic bottle stopper. The bottle holder adopts advanced and flexible servo motor transmission mode, which can change the rotation position and angle of the bottle holder at any time according to the material characteristics, and it can flexibly meet the different material labeling requirements of customers in the future. The conversion parts such as the star wheel, the guide plate and the screw adopt a simple and quick disassembly structure. Bottle type is convenient and quick to replace (just need to change the changed parts), that can reduce labor intensity. The servo mechanism can accurately and stably control the rotation angle and position of the bottle type (easy to replace bottle type in the future). The diameter of the bottle turntable cirele: Ф960mm; the number of pressure bottle heads: 20pcs; the star wheel station: 10 sets; the labeling machine adopts automatic frequency conversion control technology, without limit shifting adjustment, that can meet the smooth and accurate labeling at various speeds, and the technology can match the control system of entire production line.
2.Main technical parameters of the equipment:
Power supply: 380V 50Hz 3000W
Label delivery speed: 0.1-45m/min adjustable
Label maximum diameter: 350 mm
Label maximum height: 190mm
Label minimum height: 15mm
Working surface height: 900mm
Maximum size of the object to be labeled: thickness (diameter) ≤100MM
Labeling accuracy: ±1 mm (related to the shape of the object to be labeled)
Label output accuracy: ±0.3 mm
Air pressure: 3-5KG
Machine size: 3000*1500*1680mm
Machine weight: about 400 Kg
3.Quotation and delivery time for Self Adhesive Sticker Packaging Labeling Machine Double Sided Automatic:
(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.
4.Quality Assurance for Self Adhesive Sticker Packaging Labeling Machine Double Sided Automatic:
(1).The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2).The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5).The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.
5.Equipment warranty for Self Adhesive Sticker Packaging Labeling Machine Double Sided Automatic:
(1).After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;
6.Packaging and transportation for Self Adhesive Sticker Packaging Labeling Machine Double Sided Automatic:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.
7.Device Configuration for Self Adhesive Sticker Packaging Labeling Machine Double Sided Automatic:
No. | Name | Model/Specification | Brand Quantity |
1 | Touch screen | HMIGXU3500 Schneider (France) | 1 |
2 | PLC S7-200 | SMART Siemens (Germany) | 1 |
3 | PLC expansion module | SB CM01 Siemens (Germany) | 1 |
4 | Servo motor | HSMC-80HP Honeywell (USA) | 2 |
5 | Servo drive | HS360 Honeywell (USA) | 2 |
6 | Servo power line | CAB-PWR Honeywell (USA) | 2 |
7 | Servo encoder line | SVCAB-EMC Honeywell (USA) | 2 |
8 | Conveying motor | YS90S4 Haitec | 1 |
9 | Conveying inverter | FC-051 Danfoss (Denmark) | 1 |
10 | Bottle separation motor | S9I60GTHCE SPG (Korea) | 1 |
11 | Speed regulator | SRX02 SPG (Korea) | 1 |
12 | Fiber optic sensor | WLL180T-M432 SICK (Germany) | 2 |
13 | Label sensor (transparent) | FC8U/0B-M307-1F MD (Italy) | 2 |
15 | AC contactor | LC1D25M7C Schneider (France) | 1 |
16 | Phase sequence relay | RM22TG20 Schneider (France) | 1 |
17 | Switching power supply | ABL2REM24065K Schneider (France) | 1 |
18 | Four-pole circuit breaker | IC65N 4P Schneider (France) | 1 |
19 | Three-pole circuit breaker | IC65N 3P Schneider (France) | 1 |
20 | Single-pole circuit breaker | IC65N 1P Schneider (France) | 3 |
21 | Intermediate relay | RXM2LB2BD Schneider (France) | 5 |
22 | Emergency stop button | XB2BS542C Schneider (France) | 1 |
23 | Start button | XB2BA31C Schneider (France) | 1 |
24 | Stop button | XB2BA42C Schneider (France) | 1 |
25 | Jog button | XB2BA51C Schneider (France) | 1 |
26 | Reset button | XB2BA61C Schneider (France) | 1 |
27 | Buzzer | XB2BSBC Schneider (France) | 1 |
28 | Power knob switch | SD11 D&C | 1 |
29 | Cooling fan | GH1225M24S DC24V CHNT | 1 |
30 | Terminal block | RJ1(UK)-2.5 RQKJ | 30 |
31 | Ground terminal | USLKG-2.5 RQKJ | 6 |
32 | Connector | UFBS10-5B RQKJ | 10 |
Other configurations:
Bracket: Full stainless steel body, universal casters, anchor bolts
Horizontal and lifting adjustment system
Product detection switch adjustment system
Quickly replaceable sponge roller labeling mechanism or brush and mounting bracket
Special label connection plate
Stainless steel electric control box, waterproof button, emergency stop switch
8.Equipment safety assurance:
Emergency stop button for easy operation, the electric control box has waterproof function
Design specification for power supply and distribution system (GB50052-95)
Design specification for low-voltage power distribution (GB50054-95)
Construction and acceptance specification for continuous conveying equipment installation project (GB50270-38)
RIS 10 Mechanical safety
RIS 15 Protection of moving parts of equipment
RIS 58 Dangerous factors of emergency stop
Power line specification: φ0.5 X5 core RV shielded wire, system voltage: 220V power 2KW
PVC wire pipe
Fully enclosed waterproof switch box
PHOENIX terminal block
Construction and acceptance specification for continuous conveying equipment installation project (GB50270-38)
This equipment uses 1 meter as the detection distance, and the measured noise is not more than 60 dB.
Perfect installation, good mechanical and electrical operation
Static and dynamic reception report results
9.Detailed explanation of the features of DDU-1603G automatic labeling machine
1)The high-speed label head has multi-space and multi-angle adjustment, which enhances the application range of the labeling machine, such as neck labeling, and is easy to adjust.
2).Adoption of double roller technology:
The first pressure roller plays the role of arranging labels and reducing the impact of label loosening and wrinkling.
The second pressure roller plays the role of reducing the force on the bottom paper and reducing the occurrence of label breakage during high-speed production.
3).The independent segmented pressing belt at the top ensures that each bottle can be firmly fixed in the working position, avoiding the precision error caused by looseness due to the height difference of the bottle.
4).The crank arm chain type belt pressing drive bids farewell to the previous bevel gear drive, avoiding the frequent replacement of wearing parts caused by bevel gear wear, and is more stable and efficient.