High-speed and high-stability single-column marshaling station palletizer

Palletizers are divided into single-channel and double-channel gantry palletizers, robot palletizers, single-column palletizers, and robot palletizers.

Scope of application:

It can realize the palletizing logistics of various operations in the beer, beverage and food industries, and is widely used in cartons, plastic boxes, bottles, bags, barrels, film packaging products and filling products, etc.; it is equipped with three-in-one filling lines, etc., to palletize various bottles, cans and bags

The capacity range of palletizers according to different types of palletizers: 3 boxes-160 boxes per minute

Main components of palletizers:

1.Introduction to palletizers at marshalling stations:

The single-column palletizer at the marshalling station arranges the packed bags/film packages in a pre-set arrangement mode, and then enters the roller clamp. The single-column lifting and translation coordinates with the clamp to achieve automatic palletizing layer by layer. After palletizing to the required height, it is moved to the forklift position through the roller conveyor line and transferred to the warehouse by manual forklift or automatically docked into the warehouse through roller conveyor to complete the entire palletizing process.

2.Introduction to the working process and principle of palletizers at the marshalling station:

1).The packed bags/film packages enter the arrangement and combination station. According to the speed requirements, a single or two-group robot arrangement system is configured. According to the pre-set layer arrangement mode of the program, the robots automatically arrange them and enter the layer pre-forming station.

2).The whole layer of pre-formed products that meet the conditions enter the layer forming area, and the layer forming state that meets the palletizing requirements is completed through the sorting mechanism.

3).The stacker separates the positive stacking display boards one by one and transports them to the palletizing station, waiting for palletizing.
4).The whole layer of products is pushed into the rolling shutter clamp through the translation mechanism, and the lifting and translation of the single column drives the clamp to complete the palletizing function. Repeat the above cycle action to complete the palletizing requirements of the whole stack layer by layer.
5).The whole stack of products is transported to the forklift position through the roller conveyor line, and the manual forklift transfers the products to the warehouse, or the palletized products are automatically connected and transported to the warehouse through the roller line.

3.Application Scenario for marshaling station palletizer.
marshaling station palletizer is widely used in water production line, beverage production line, canned food production line, pet food production line, beer production line, liquid seasoning production line, etc.

4.Basic parameters of the marshaling station palletizer:

1).Stacking speed of the whole machine: 5 layers/minute (determined by the product)

2).Maximum stacking height: 1800mm (including pallet height)

3).Installed power: 30Kw

4).Power supply: three-phase five-wire, AC 380V/50HZ

5).Control voltage: DC 24V

6).Air pressure: 6bar

7).Air pipe interface size: Φ12

8).Environmental conditions: temperature 0-40℃

9).Humidity: 40-95%

10).Air consumption: 150L/min

11).Pallet size: (depending on requirements)

12).Equipment weight: about 9000kg

5.Equipment configuration:

1).Equipment body material: carbon steel paint

2).Ordinary motor: SEW/EVERGEAR

3).Servo motor: Inovance

4).PLC: Beckhoff/Inovance or other well-known brands

5).Inverter: Schneider/Inovance or other well-known brands

6).Sensor: SICK or other well-known brands

7).Pneumatic components: SMC

8).Low-voltage electrical appliances: Schneider

9).Touch screen: Schneider/Wei Luntong

6.Main structure and function:
The single-column palletizer at the marshaling station is mainly composed of acceleration separator, single/double-group manipulator marshaling, layer preforming, layer forming, single column, roller shutter expediting, stacker and output roller line.

1).Acceleration separator

After the product passes through the acceleration separator, the speed difference is used to distance the products from each other, thus preparing for turning.
2).Single/two groups of robot arrangement:
Single/double robot arrangement is to arrange and adjust the products in the corresponding position according to the arrangement and stacking layer graphics by the robots.

3).Layer preforming and layer forming:

After being arranged by a single/double group of robots, the correctly arranged products form a stack layer and the layer pre-forming is completed. The whole layer enters the layer forming area, the sorting device sorts and aligns the stack layer, and uses a single row of push rods to push it into the rolling clamp.

4).Single column mechanism:

The single-column mechanism consists of a single-column lifting mechanism, a translation mechanism and a rolling shutter clamp. When the products form a layer in a certain order, they are pushed into the rolling shutter clamp by the push rod. The lifting device and the translation device lift the clamp containing the entire layer of products from the waiting position to the stacking position, open the rolling shutter, and the products are placed steadily on the pallet (or the previous layer). The partition suction device can be loaded as needed. When the entire layer of products reaches the stacking station, the pre-absorbed partition is placed on the top of the product by the lifting and lowering swing arm device and then evacuated, and then the next layer of products is stacked.

5).Automatic tray supply:

① Pallet supply device
The pallet warehouse can stack 10 empty pallets and supply pallets to the palletizing device at a fixed time according to the program requirements. It is powered by a separate motor.
② Pallet output device
When a pallet reaches the number of palletizing layers, a signal is issued to automatically output the actual pallet to the palletizing position. The actual pallet is transported to the designated location via a roller conveyor belt (or connected to an automatic wrapping machine).

6).The overall dimensions of the machine are for reference only, the specific data is subject to the actual:

6.Structural advantages of this machine:

1).The automatic layer arrangement system of the manipulator is flexible and extremely precise. It can handle any type of packaging, even the most delicate packaging; at the same time, it minimizes the impact or pressure on the product, especially for fragile or unstable products.

2).The touch screen operation is used to realize human-machine dialogue, which can display the production speed, cause and location of the fault, and has a high degree of automation. The PLC programmable program can be used to program the sorting and stacking layers of cartons, the supply and discharge of pallets.

3).The safety door and cover are equipped with electrical sensing devices. When the cover door is opened, the machine stops working to protect the personnel.

4).The stacking method can be adjusted on the human-machine interface, and it is easy to adjust. A variety of stacking methods can be completed without changing parts.

5).The stacking is stable and efficient, which can greatly save manpower. Because the movement is smoother and more harmonious, less maintenance and service work is required.

6).According to the product size, the stacking method can be completed without changing the stacking parts.
7).Meet food hygiene requirements: Use oil-free pneumatic components, and 60% of the moving parts adopt a humanized design that does not require oil lubrication for life, which reduces a lot of usage costs for users.

7.Quotation and delivery time for Robotic Automation Marshaling Station Bag Beverage Palletizer Single Column:

(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

8.Quality Assurance for Robotic Automation Marshaling Station Bag Beverage Palletizer Single Column:
(1).The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2).The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5).The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

9. Equipment warranty for Robotic Automation Marshaling Station Bag Beverage Palletizer Single Column:
(1).After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

10.Packaging and transportation for Robotic Automation Marshaling Station Bag Beverage Palletizer Single Column:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.