High quality and durable High-level double-channel gantry palletizer

Palletizers are divided into single-channel and double-channel gantry palletizers, robot palletizers, single-column palletizers, and robot palletizers.

Scope of application:

It can realize the palletizing logistics of various operations in the beer, beverage and food industries, and is widely used in cartons, plastic boxes, bottles, bags, barrels, film packaging products and filling products, etc.; it is equipped with three-in-one filling lines, etc., to palletize various bottles, cans and bags

The capacity range of palletizers according to different types of palletizers: 3 boxes-160 boxes per minute

Main components of palletizers:

1.Application Scenario for High-level double-channel gantry palletizer:

The High-level double-channel gantry palletizer is widely used in water production line, beverage production line, canned food production line, pet food production line, beer production line, liquid seasoning production line, etc.

2. Workflow and Principle for High-level double-channel gantry palletizer:

1) The forklift puts 8 to 10 neatly stacked pallets into the pallet feeder, and the lifting motor drives the fork to rise to the appropriate height and stop (controlled by proximity). The fork cylinder starts to fork the fork into the second pallet (counting from the bottom to the top), and the lifting motor starts to separate the bottom pallet from the other pallets. The pallet conveyor line and the stacking position conveyor line start to convey a pallet to the stacking position (pallet blocking device, guardrail positioning), and the lifting motor starts to put down the remaining pallets, and the fork is released. At this time, the lifting platform stops at the height of the incoming pallet (proximity control);

2) The product enters the inclined roller section, so that all the products are close to the side to be turned;

3) The product enters the acceleration belt line, and the distance between the products is pulled apart;

4) The product enters the turning and stacking roller, and the products that need to be turned are turned, and those that do not need to be turned pass directly and enter the stacking roller;

5) The product enters the box sorting table , according to the pre-arranged stacking type, the number of boxes pushed by the push plate each time is stopped at the position of the box sorting table and controlled by the guardrail and the box blocking mechanism (box blocking cylinder pushes out-positioning);

6) After the whole layer of products is arranged on the box sorting table, it is pushed into the slide plate and a layer of products is arranged. The shaping cylinder pushes out the three-sided positioning products, and the push rod (stopped at the upper limit position before action, controlled by proximity) The motor starts to bring the push rod to the lower limit position to position the whole layer of products. The motors of the slide plates on both sides are started, and the lower slide plate of the product is pulled out to complete one layer of palletizing. The pallet and the product are lowered by one layer. The slide plate motor is started to close the slide plate again at the stacking position;

7) The stacking position roller line and the output roller line are started to take the whole stack of products away from the stacking station (photoelectric detection sends a signal) and the stacker provides the next pallet to the stacking station, and the lifting platform is reset;

8) The full stack is transported to the unpowered roller line (blocker positioning);

9) The forklift takes out the full stack.

3. Advantages of equipment structure for High-level double-channel gantry palletizer:

1) The safety protection device made of aluminum alloy, engineering plastics and carbon steel spraying and electroplating meets national standards.

2) Adopting side box feeding method: small footprint, simplifying the conveying system in front of the palletizer, and reducing the investment cost of the whole line equipment.

3) High-position palletizing, international advanced design concept, more advanced and reasonable structure, lighter and smoother movement, and lower power consumption.

4) Adopting touch screen operation to realize human-machine dialogue, it can display production speed, fault cause and location, and has a high degree of automation.

5) Adopting PLC and frequency converter, the sorting and stacking of cartons can be programmed, with fast communication capabilities and powerful diagnostic functions, ensuring the reliability of the system. Easy to operate, compact and reasonable structure, high degree of automation.

6) Adopting SMC cylinder, reliable quality and performance, can meet high-intensity and long-term work.

7) The palletizing method can be carried out on the human-machine interface, and it is easy to adjust. A variety of palletizing methods can be completed without changing parts.

8) Most electrical components are well-known European brands, with stable performance and high efficiency, which greatly saves manpower.

9) The carton supply system is controlled by a brake motor to ensure that the carton is delivered at the pre-set position.

10) Low noise, below 75db, in line with international standards.

11) Meet food hygiene requirements: oil-free pneumatic components are used, and 60% of the moving parts are designed to be lifelong without oil injection, which reduces a lot of usage costs for users.

4. Technical parameters for High-level double-channel gantry palletizer:

Operation mode: palletizing with full-layer translation up and down

Production efficiency: (according to the type of pallet and box)

Processing products: cartons, film packages

Product conveyor belt height: 3350mm

Pallet conveyor belt height: 650mm

Pallet size: 1000mm-1300mm

Pallet height: 2200mm (including pallet height)

Carton size: according to customer requirements

Stacking method: according to customer requirements

Pallet stacking bin: 10 pallets

Total power: 35KW

Gas consumption: 400Lmin.

Power supply: 380V ~ 220V /50Hz;

Equipment weight: 10500kg

Equipment size: L18600mm*W5400mm*H4400mm;

5. Equipment configuration for High-level double-channel gantry palletizer:

Note: The configuration in the above solution is our company's regular configuration. If affected by the delivery cycle of external suppliers,

our company will choose a brand with the same configuration at its discretion, and the company will not make any additional notification.

6.Quotation and delivery time for High-level double-channel gantry palletizer:

(1). Quotation validity period: 1 month;
(2). Payment method: T/T, L/C.
(3). Customers provide the product and packaging samples required for factory trial free of charge;
(4). Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

7. Quality Assurance for High-level double-channel gantry palletizer:
(1). The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2). The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3). The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4). The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5). The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

8. Equipment warranty for High-level double-channel gantry palletizer:
(1). After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2). If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3). After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

9 . Packaging and transportation for High-level double-channel gantry palletizer:
(1). Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2). Transportation method: land transportation, sea transportation.