24000BPH Narrow Edge Wraparound Case Packer Machine High Speed Packaging
Case wrapping machine application range: This machine is widely used for secondary packaging of PET bottles, glass bottles or metal cans, and can replace cartoning machines and their ancillary equipment.
Wrapping machine capacity range according to different packaging specifications: 35-100 packs per minute
Main components of wrapping machine configuration:
Name | Brand |
PLC | Inovance, China |
Servo motor and control system | Inovance, China |
Upper configuration software | Ab Optix |
Frequency converter | Inovance, China |
Proximity electronic switch | SICK or equivalent brand |
Air switch | Schneider or equivalent brand |
Motor protector | Schneider or equivalent brand |
Contactor | Schneider or equivalent brand |
Button | Schneider/Goto electrical or equivalent brand |
Intermediate relay | Schneider/Goto electrical or equivalent brand |
Phase loss protector | Schneider/Goto electrical or equivalent brand |
Terminal | Phoenix |
Ordinary motor reducer | SEW |
Servo motor with reducer | Domestic precision reducer |
1.Main components of the equipment for narrow edge high speed wrapping machine:
The equipment mainly consists of a frame, bottle feeding conveyor, pressure control module conveyor or pressure control single-row independent conveyor, product grouping, bottle pushing component, cardboard buffer area, cardboard conveyor section, cardboard supply transfer component, cardboard slope conveyor section, cardboard folding and forming transition section, lower side glue spraying and forming section, upper side book glue spraying and forming section, operation box and electrical cabinet, etc.
2.Application Scenario for narrow edge high speed wrapping machine:
narrow edge high speed wrapping machine is widely used in water production line, beverage production line, canned food production line, pet food production line, beer production line, liquid seasoning production line, etc.
3.Process description for narrow edge high speed wrapping machine:
The cardboard is manually placed on the cardboard buffer conveyor chain plate and conveyed to the slotting lifting area. The cardboard on the lifting slotting is separated one by one by the vacuum suction cup. The separated cardboard is sent to the cardboard slope conveying section by the synchronous belt and sent to the junction with the product; the product is conveyed to the grouping area, and after grouping, the products are equidistantly sent to the bottle pushing area and sent to the junction with the cardboard. After the product is combined with the cardboard, it enters the forming area through folding and spraying glue to complete the automatic wrapping process.
a.Automatic cardboard feeding
b.Lifting and slotting
c.Suction cups separate the cardboards one by one
d.Cardboards enter the synchronous belt cardboard transfer mechanism horizontally
e.Cardboards are transported to the junction with the product by climbing the slope
4.Main technical parameters of the narrow edge high speed wrapping machine:
Device model | SPCWM.NA1H |
Equipment production capacity | 70 boxes/minute(depending on bottle type and packaging method) |
The equipment meets the length, width and height dimensions of the carton after molding. | The length direction, i.e. the direction perpendicular to the molding chain, is L minimum 150mm, and L maximum 420mm. The width direction, i.e. the direction parallel to the molding chain, is W minimum 130mm, and W maximum 350mm. The height direction is H minimum 85mm, and H maximum 335mm. |
Packing specifications | 3*4, 3*5, 4*6, 2*3, 2*4 and other packaging methods. The specific packaging requirements need to be determined based on the bottle size and bottle style. |
Standard equipment size L×W×H | L×W×H: Approximately 15850mm×4050mm×2150mm (the height of the lifting door when opened should be no less than 3000mm) |
Can diameter | The bottle type requirements for the inlet multi-row differential machine are φ55mm<round bottle diameter≤106mm, and the shortest side length of square or rectangular bottles is greater than 55mm; the bottle type requirements for the inlet non-differential machine are φ48mm<round bottle diameter≤106mm, and the shortest side length of square or rectangular bottles is greater than 48mm. The specific requirements shall be determined based on the actual bottle size and style to determine whether it meets the automatic packaging requirements. |
Can height | 85~330mm |
Box conveyor belt elevation | 1350mm±40mm |
Bottle conveyor belt elevation | 1350mm±40mm |
Equipment weight | about 11000Kg |
Operating air pressure | 6bar |
Gas consumption | 160L/min Max |
Working voltage Control voltage | 380V AC 50HZ; 24V DC/AC |
Input power | 55KW |
5.Peiyu Electrical Configuration for narrow edge high speed wrapping machine:
Main configuration | Brand |
PLC | Beckhoff/Inovance or equivalent brand |
Touch screen | Weiluntong/Schneider |
Servo motor and controller system | Inovance |
Frequency converter | Inovance |
Proximity electronic switch | SICK or equivalent brand |
Pneumatic components | SMC or equivalent brand |
Voltage regulator | SMC or equivalent brand |
Motor protector | Schneider or equivalent brand |
Contactor | Schneider or equivalent brand |
Button | Schneider or equivalent brand |
Intermediate relay | Schneider or equivalent brand |
Phase loss protector | Schneider or equivalent brand |
Terminal | Phoenix |
Servo motor with reducer | Domestic precision reducer |
Servo motor | Huichuan |
Hot melt glue machine (with automatic glue filling) | Robatech |
Pneumatic | Festo |
Vacuum pump | BECKER |
Note: The configuration in the above solution is our company's regular configuration. If affected by the delivery cycle of external suppliers, our company will choose a brand with the same configuration at its discretion, and the company will not make any additional notification.
6.Equipment features for narrow edge high speed wrapping machine:
1) The equipment adopts a lifting door structure, which occupies a small space and is easy to maintain.
2) The change parts adopt a quick positioning locking method and a positioning pin with a magnet structure, which is convenient for product changeover and shortens the changeover time.
3) Equipped with a large LCD touch screen, it is easy to operate
4) Equipped with various protection, detection, and seamless safety protection devices to ensure the safety of equipment use
5) The bottle push rod component is designed with torque limit protection to avoid damage to the bottle push rod due to bottle flipping in special circumstances, and it is also convenient for the operator to handle faults.
6) Convenient and fast adjustment: The size adjustment part is a screw or gear rack with a handwheel and a scale structure, which is convenient for accurate and fast positioning adjustment.
7) Longer glue spraying molding time. The upper and lower molding areas after glue spraying are lengthened to increase the time for the glue of the product to solidify in the molding area, ensuring that the glue is firm and reliable during high-speed operation
8) The whole machine is equipped with an automatic lubrication system, and the program realizes automatic lubrication to increase the service life of the equipment
9) The equipment is compatible with square bottle packaging (it must be determined whether it meets the automatic packaging requirements based on the actual bottle size).
10) The equipment can be adapted to the packaging of some special-shaped bottles and bottles that are easily deformed by extrusion. In fact, it is necessary to confirm whether a multi-row independent control conveying system is required based on the production requirements, bottle style and size. This configuration is an optional configuration and is not included in the standard machine.
11) The equipment can also adapt to some external tongue packaging forms that meet the requirements of the bottle type. The specific needs are determined according to the bottle type and packaging form. This configuration is an optional configuration and is not included in the standard machine. The standard configuration is the internal tongue packaging form configuration.
7.Cardboard unfolding size requirements:
Total length of cardboard 250mm≤A≤650mm, 430mm≤B≤1300mm, C≤480mm, D≤820mm.
8.Equipment plan for narrow edge high speed wrapping machine:
9.Schematic diagram of inner tongue forming process flow:
10.Quotation and delivery time for 24000BPH Narrow Edge Wraparound Case Packer Machine High Speed Packaging:
(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.
11.Quality Assurance for 24000BPH Narrow Edge Wraparound Case Packer Machine High Speed Packaging:
(1).The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2).The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5).The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.
10.Equipment warranty for 24000BPH Narrow Edge Wraparound Case Packer Machine High Speed Packaging:
(1). After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;
11.Packaging and transportation for 24000BPH Narrow Edge Wraparound Case Packer Machine High Speed Packaging:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.