75 cartons per minute 150 cartons per minute High speed and Stable Dual channel gantry palletizer

Palletizers are divided into single-channel and double-channel gantry palletizers, robot palletizers, single-column palletizers, and robot palletizers.

Scope of application:

It can realize the palletizing logistics of various operations in the beer, beverage and food industries, and is widely used in cartons, plastic boxes, bottles, bags, barrels, film packaging products and filling products, etc.; it is equipped with three-in-one filling lines, etc., to palletize various bottles, cans and bags

The capacity range of palletizers according to different types of palletizers: 3 boxes-160 boxes per minute

Main components of palletizers:

1.Dual channel gantry palletizer Equipment Introduction:

A palletizer is a machine that arranges packaged products (cartons, film packages, etc.) in a certain order and then stacks them on pallets. The stability of the palletizer directly affects the subsequent storage and transportation. The palletizer produced by Anhui Peiyu adopts mechatronics design and stable transmission. The PLC and touch screen electrical control system has functions such as fault alarm prompts, making the equipment operation and maintenance very simple.

The double-channel gantry palletizer places cartons, plastic packages, film packages or other packages on pallets (wood, plastic) in a certain arrangement, and automatically stacks them. It can stack multiple layers, and then automatically transports them to the actual pallet station, which is convenient for forklifts to transport them to the warehouse for storage. The double-channel gantry palletizer divides the boxes into two lanes through the box separation mechanism and enters the box sorting table, and then pushes the boxes from the box sorting table to the lifting table for palletizing, which has higher palletizing efficiency. This equipment adopts PLC+touch screen control to realize intelligent operation and management, which is simple and easy to master, and can greatly reduce labor and labor intensity. It is designed with the concept of high speed, stability and space saving. The supply stack adopts a separate off-tray, which is faster and more space-saving. It has strong applicability, one machine for multiple uses, and quick adjustment, and can be used for palletizing products of various specifications.

Application Scenario for Dual channel gantry palletizer.
Dual channel gantry palletizer is widely used in water production line, beverage production line, canned food production line, pet food production line, beer production line, liquid seasoning production line, etc.

2.Dual channel gantry palletizer Main structure and function:
Accelerating belt line: two belt lines with different speeds, the speed of the rear belt line is twice that of the front belt line (the speed can be adjusted by the frequency converter to adjust the distance between the two boxes) The boxes are pulled apart by a certain distance through the speed difference
Transfer conveyor line: the bottom conveyor line when the box turns, the speed is the same as the speed of the rear section of the accelerating belt line
Transfer mechanism: turns the box 90 degrees
Transfer blocking mechanism: when the box needs to turn 90 degrees, the cylinder of the mechanism will quickly extend to block the side of the box and turn the box
Automatic box separation mechanism: the boxes are quickly pulled apart by the accelerating belt line, and the boxes will automatically separate into two lanes when entering the box separation mechanism
Push box mechanism: when the boxes enter the arrangement and stacking table in an orderly manner, each time an arrangement is completed, the mechanism will automatically push the arranged products to the storage area of ​​the stacking table. When a stack of products is full, the push box mechanism will push the entire layer of products into the lifting mechanism
Box stacking Organizing mechanism: Arrange the products in order into one layer through the box pushing mechanism
Main frame: It is composed of the main frame and lifting power. Its function is to pull the lifting platform to stack the products layer by layer
Lifting + sliding mechanism: The lifting platform mechanism is equipped with a sliding group and a shaping mechanism. Its function is to compact the loose products and then stack the products layer by layer through the sliding mechanism
Stacking mechanism: This mechanism can place 10 empty pallets, and the pallets are placed one by one on the empty pallet conveyor line in an orderly manner through the cylinder
Empty pallet conveyor line: convey empty pallets
Full pallet conveyor line: convey the stacked products to the insertion work station
Electrical control system + operating table: the main electric control cabinet of the whole machine, the manual operating table
Safety guardrail: protect the operator

3.Dual channel gantry palletizer Equipment features and advantages:
(1).The safety protection device made of aluminum alloy, engineering plastics and carbon steel spraying and electroplating meets national standards.
(2).The side box feeding method is adopted: it occupies a small area, simplifies the conveying system in front of the palletizer, and reduces the investment cost of the whole line equipment.
(3).The servo steering system has stable steering and effectively prevents collision deformation and other situations.
(4).The touch screen operation is adopted to realize human-machine dialogue, which can display production speed, fault cause and location, and has a high degree of automation.
(5).The PLC and inverter are adopted, and the sorting and stacking of cartons can be programmed. It has fast communication capabilities and powerful diagnostic functions to ensure the reliability of the system. It is easy to operate, compact and reasonable in structure, and has a high degree of automation.
(6).The SMC cylinder is adopted, with reliable quality and performance, which can meet high-intensity and long-term work.
(7).The palletizing method can be adjusted on the human-machine interface, and it is easy to adjust. A variety of palletizing methods can be completed without changing parts.
(8).Most electrical components are well-known European brands, with stable performance and high efficiency, which greatly saves manpower.
(9).The carton supply system is controlled by a brake motor to ensure that the carton is delivered at the pre-set position.
(10).Low noise, below 75db, in line with international standards.
(11).Meet food hygiene requirements: oil-free pneumatic components are used, and 60% of the moving parts are designed to be lifelong without oil injection, which reduces a lot of usage costs for users.

4.Dual channel gantry palletizer Technical parameters:
Operation mode: palletizing with full-layer translation up and down, and pushing boxes with circular push rods.
Production efficiency: 55-75 boxes/minute (depending on the type of pallet and box)
Processing products: cartons, film packages
Product conveyor belt height: 750mm±50 mm
Pallet conveyor belt height: 580mm±50 mm
Pallet size: 1036x1200x376mm; 1050x1360x376mm; 1133x1200x376mm;
Palletizing height: ≤1800mm (including pallet height)
Carton size: according to customer requirements
Stacking method: according to customer requirements
Pallet stacking bin: 10 pallets
Total power: 35KW
Gas consumption: 400Lmin.
Power supply: 380V ~ 220V /50Hz;
Equipment weight: 12500kg
Equipment size: L16500mm*W8700mm*H4100mm;

5.Dual channel gantry palletizer Electrical configuration:

Note: The configuration in the above solution is our company's regular configuration. If affected by the delivery cycle of external suppliers, our company will choose a brand with the same configuration at its discretion, and the company will not make any additional notification.

6.Dual channel gantry palletizer equipment rendering

7.Quotation and delivery time for Automatic Dual Channel Gantry Beverage Palletizer Machine 150carton/Minute ODM:

(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

8.Quality Assurance for Automatic Dual Channel Gantry Beverage Palletizer Machine 150carton/Minute ODM:
(1).The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2).The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5).The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

9.Equipment warranty for Automatic Dual Channel Gantry Beverage Palletizer Machine 150carton/Minute ODM:
(1).After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

10.Packaging and transportation for Automatic Dual Channel Gantry Beverage Palletizer Machine 150carton/Minute ODM:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.