36000BPH Hot Melt Adhesive Labeling Machine for Bottled Water Production Line
Applicable bottle types: square bottles, flat bottles, round bottles.
Applicable bottle materials: PET/PE/PP bottles, glass bottles, metal bottles
Labeling speed range: 6000BPH-72000BPH
Main component configuration:
Name | Brand |
Color mark sensor | SICK, Germany |
Web guide controller | Leimer, Germany |
Vacuum pump | Reitz, China |
Photoelectric sensor | SICK, Germany |
PLC | Inovance, China |
Servo | Inovance, China |
Inverter | Inovance, China |
Touch screen | SCHNEIDER, France |
Low voltage electrical appliances | SCHNEIDER, France |
Tension system | Tianyu Hengchuang, China |
Motor reducer | EVERGEAR/SEW, China/Germany |
Pneumatic components | SMC/FESTO, Japan/Germany |
1.Advantages for Hot Melt Adhesive Labeling Machine:
The Hot Melt Adhesive Labeling Machine has the advantages of high design precision,rotary design, compact structure, beautiful appearance, strict processing requirements, fine assembly and good high-speed running stability of the machine;
The machine is use local gluing methods in less glue consumption. Bottles and trademarks are consumption at low cost. The labeling machine has a rated speed of 60,000 bottles per hour and the trademark cutting accuracy can reach a deviation of±1mm.
The elaborative designed label station can convey labels in constant force, the labels can be corrected an error automatically. The main machine adopts the upper cam design, and the replacement bottle type is simple; the machine head adopts a pneumatic clamping method, and it is convenience to adjustment the host height.
Automation control is adopted PLC control, with combination control of servo system, invertor system, temperature control systems and other necessary control point.
The machine has overload protection and safety protection fully designed, also has multi-point protection devices and fault sound and light alarms. The device can ensure human-machine safety. The centralized lubrication system makes the running parts of the machine easier to lubricate, the operation is more normal, and the machine life get more guaranteed. The machine maintenance and repair are simple and convenient.
2.Application Scenario for Hot Melt Adhesive Labeling Machine:
Hot Melt Adhesive Labeling Machine is widely used in water production line, beverage production line, canned food production line, pet food production line, beer production line, liquid seasoning production line, etc.
3.Introduction of Hot Melt Adhesive Labeling Machine:
Overview: Hot Melt Adhesive Labeling Machine is an important and key equipment in the end-packaging line. The beautifully designed trademark passes through the machine to complete the packaging of a single bottle. Hot melt adhesive labeling machine is an advanced model developed in recent years. It has the advantages of high design accuracy, rotary design, compact structure, beautiful shape, strict processing requirements, meticulous assembly, good stability of high-speed operation, small glue consumption, and low operating costs of bottles and trademarks.
(1).Main technical parameters for Hot Melt Adhesive Labeling Machine:
Machine model | SPCTTB.RH30 fully automatic hot melt adhesive ring labeling machine |
Number of bottle trays | 30 |
Number of labeling stations | 1 |
Gluing method | Roll coating |
Labeling method | Roll labeling |
Design capacity | 48,000 bottles/hour |
Nominal capacity | 45,000 bottles/hour (round bottles) |
Compressed air pressure | 0.6-0.7Mpa |
Suitable bottle type | Φ55-70, H=150-320 |
Overall dimensions (length*width*height) | 3300*3600*2500 (mm) |
Weight | About 5500kg |
(2).Plan view of the whole Hot Melt Adhesive Labeling Machine:
(3).Main components configuration for Hot Melt Adhesive Labeling Machine:
Name | Brand |
Color mark sensor | SICK (Germany) |
Web guide controller | Leimer (Germany) |
Vacuum pump | Reitz (China) |
Photoelectric sensor | SICK (Germany) |
PLC | Beckhoff/Schneider/Siemens/Inovance or equivalent brand |
Servo | Beckhoff/Schneider/Siemens/Inovance or equivalent brand |
Inverter | Inovance (China) |
Touch screen | Schneider SCHNEIDER or PROFACE |
Low voltage electrical appliances | SCHNEIDER |
Tension system | Tianyu Hengchuang (China) |
Motor reducer | EVERGEAR/SEW |
Pneumatic components | SMC |
Note: The configuration in the above solution is our company's regular configuration. If affected by the delivery
cycle of external suppliers, our company will choose a brand with the same configuration at its discretion,
and the company will not make any additional notification.
(4).Hot Melt Adhesive Labeling Machine principle and main functions:
The design speed of this labeling machine is 48,000 bottles/hour. The rated speed is 45,000 bottles/hour (the bottles are required to be continuous at high speed, and no bottles are not delivered at low speed). The label cutting accuracy can reach a deviation of ≤±1mm (the label delivery servo motor follows the bottle feeder signal and the color mark sensor, and completes the servo position compensation according to the actual deviation of the color mark).
At the same time, according to the different requirements of customers, it is suitable for various specifications of trademarks and speed requirements, and the production speed can be steplessly adjusted. According to the actual requirements of the customer's bottle type, the label delivery line speed of the labeling drum and the composite line speed of the bottle outer diameter (the vector sum of the large turntable revolution line speed and the bottle rotation line speed) are completely equal between high, medium and low speeds, large, small and bottles, to ensure the labeling effect. The label delivery servo motor is required to realize the function of no bottle no label delivery and no bottle no glue application at low speed, to ensure that when the bottle enters the machine intermittently, the label station can smoothly switch between delivering and not delivering the label, and the label cutting accuracy is normal.
The equipment can be operated in automatic, manual or jog mode only after self-checking and no faults.
If an abnormal situation occurs during the operation of the machine, the automatic control system will automatically alarm, and the machine will automatically slow down and stop or stop immediately according to the alarm position. In case of emergency, the machine can be stopped manually through the emergency stop button. The emergency stop is achieved through the safety circuit, which can ensure a higher safety level.
The machine has a jog operation mode, and all the actions under automatic operation can be completed in the jog mode, which is used to debug the machine.
The human-machine interface can display the actual status of the machine, output, hot melt adhesive temperature, label suction drum temperature and other information. In case of failure, various alarms and how to deal with the information are clear at a glance, which is convenient for users to quickly troubleshoot according to the information when encountering a failure. The operation interface is friendly. The machine can be started manually or jog-started during debugging or changing labels, which is easy to operate.
4.Standard equipment configuration for Hot Melt Adhesive Labeling Machine:
(1).Electrical component brand
(2).Pumps, Valves, Steam Systems Brands
(3).Robot Brand
5.Quotation and delivery time for 36000BPH Hot Glue Labeler Self Adhesive Labelling Machine For Bottled Water Production Line:
(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.
6.Quality Assurance for 36000BPH Hot Glue Labeler Self Adhesive Labelling Machine For Bottled Water Production Line:
(1).The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2).The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5).The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.
7.Equipment warranty for 36000BPH Hot Glue Labeler Self Adhesive Labelling Machine For Bottled Water Production Line:
(1).After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;
8.Packaging and transportation for 36000BPH Hot Glue Labeler Self Adhesive Labelling Machine For Bottled Water Production Line:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.