48,000 bottles/hour modular self-adhesive and hot melt glue labeling machine

Applicable bottle types: square bottles, flat bottles, round bottles.

Applicable bottle materials: PET/PE/PP bottles, glass bottles, metal bottles

Labeling speed range: 6000BPH-72000BPH

Main component configuration:

1.Modular labeling machine targets customer needs:
1 Labeling speed: 48,000 bottles/hour
2)Bottle label type: round bottle
3)Labeling type: self-adhesive single label (two labeling stations can realize non-stop interchangeable labeling) hot melt adhesive ring label.

2.Production line labeling machine model recommendation:
1)Equipment configuration:
Recommended fully automatic rotary self-adhesive visual positioning labeling machine, production capacity 48,000 BPH, turntable diameter 1,200 mm, two self-adhesive labeling stations, one hot melt glue labeling station
2)Labeling accuracy, label size and labeling:
The labeling accuracy that the labeling machine can achieve is ±1 mm, and the bottle body, label, and operation errors are not included

3.Application Scenario for modular self-adhesive and hot melt glue labeling machine:
The modular self-adhesive and hot melt glue labeling machine is widely used in water production line, beverage production line, canned food production line, pet food production line, beer production line, liquid seasoning production line, etc.

4. Equipment plan for modular self-adhesive and hot melt glue labeling machine:

5.Equipment structure and features for modular self-adhesive and hot melt glue labeling machine:
1)The equipment has a beautiful appearance design. The main frame is supported by high-quality carbon steel and the surface is covered with stainless steel, which is strong and will not corrode. All exposed rust-prone parts are treated with anti-corrosion and partially sprayed with protective paint.
2)The large-size color touch screen integrates the machine's parameters, production information, fault alarm and other related information. The friendly human-machine interface is simple and easy to learn. It comes with two operating languages, Chinese and English, and is easy to switch.
3)The driving power of the machine uses the "SEW" motor reducer from Germany, which is stable and reliable.

4)The main products produced by labeling machines are mostly liquids, some of which are even corrosive. Therefore, we use stainless steel plate covering technology on the countertops, bottle turntables and other locations of the equipment to provide comprehensive protection in compliance with food safety standards.

5)The conveyor bracket can adapt to the chain plate with a width of 82.6. The side plate of the bracket is made of 3mm thick stainless steel plate. Special specifications of conveyor brackets can also be provided. The user only needs to inform our company of the cross-sectional dimensions of the conveyor line. The stand-alone equipment does not provide chain plates.
6)The bottle is fed without a screw to prevent scratches and wear on the bottle body. The bottle type replacement parts are replaced by quick change or design. The entire replacement process does not require the use of tools and takes a very short time. If the operator is familiar with it, it only takes 10-15 minutes, which effectively improves production efficiency.

7)The bottle-carrying turntable is made of high-quality alloy cast aluminum, with a spoke-type structure, which ensures sufficient strength and minimizes the rotation inertia, and can easily stop from the highest speed to a standstill. With the advanced variable frequency buffer soft brake technology, the mechanical structure is guaranteed to be free from damage to the greatest extent.

8)The perfect monitoring system, which is spread over various monitoring points of the machine, can instantly feedback the machine's operating status to the touch screen. Users can get information such as production speed, single-shift output operating status, fault information, etc. at any time.

9)The main machine has two modes: manual and automatic. In automatic mode, the machine speed can automatically change with the speed of the entire line without human intervention. In manual mode, the operator can increase or decrease the speed of the machine at any time, which is simple and easy to use.

10)Lincoln automatic lubrication system provides continuous and high-quality lubrication guarantee for the lubrication points of the equipment. Users only need to pay attention to the oil level in the oil cup in the lubrication system. In addition, we also provide users with detailed instructions for several scattered lubrication points on the equipment, and there are eye-catching signs near the lubrication points.

11)Control system:
a.The bottle-carrying turntable changes the traditional mechanical transmission to an electronic cam motor transmission, making the transmission smoother and able to rotate at any position and angle, thus improving the performance of the labeling machine;
b.The B&R control system is adopted, with open and stable software and powerful functions; the servo drive motor adopts an intelligent programmable driver and motion control function. The servo supports color mark input and direct correction, with high response speed; automatic parameter setting to adapt to different bottle shape changes; and supports remote maintenance and diagnosis.
C.The POWERLINK bus single-frame communication adopted by the system has strong anti-interference ability when connected by slip rings, reducing the chance of expensive parking.

12)Hot melt glue labeling station:
a.The hot melt glue labeling station is divided into: traction component, labeling station platform component, labeling roller component, cutter and transmission component, glue coating and transmission component, material tray and transmission component, glue box component, deflection correction component and fan component.
b.The equipment is equipped with 2 material trays, which are used to place labels in trays. The servo motor is driven and the encoder is controlled to convey the labels to the cutter power device. The fan adsorbs the labels to the cutter roller and the labeling roller. The deflection correction device corrects the labels to the predetermined trajectory during the conveying process. The cutter is divided into a moving knife and a static knife, which cuts the labels to the required length. The glue is heated from solid to liquid in the glue box. The glue coating component evenly applies the glue to the label, and then the label is attached to the container through the labeling roller.

c.Anti-rolling mechanism prevents the label from being rolled into the scraper during the transfer process, resulting in insufficient glue on the rubber roller, thus affecting the labeling effect.

d.The cutter uses imported blades from Japan, made of special materials, durable and high precision; the cutter roller is equipped with a constant temperature system, and the temperature change outside will not affect the cutter precision. The surface of the cutter roller is coated with a special process coating to increase wear resistance and prevent static electricity.

e.The glue roller adopts a scraper design to reduce the amount of glue used to a minimum and prevent glue throwing and drawing. Our glue marks run through the entire strip from top to bottom, making the labeling effect more beautiful and smooth.

13)Self-adhesive label station:

a.Equipped with high-speed self-adhesive module, mechanical and electrical joint control structure, the labeling station drive part is a high-speed and high-precision servo motor, and under the control of high-precision servo drive system and high-sensitivity and high-precision feedback signal, the labeling is accurate, high-speed, continuous and stable.
b.The labeling station guide process adopts a stainless steel material mechanism, which makes the equipment have a longer service life and a more beautiful and hygienic appearance.
c.The entire labeling station is installed on a flat X-Z axis slide rail, and is equipped with an X-axis and Y-axis angle free rotation mechanism. The labeling part can realize a small amount of Z-axis angle adjustment, so that the labeling system can easily adjust the labeling position of various bottle types, with high efficiency and strong versatility, meeting the requirements of high-precision labeling.

6.Modular self-adhesive and hot melt glue labeling machine Equipment requirements for materials:
1)Requirements for self-adhesive label paper:
The self-adhesive label paper that meets the requirements of the labeling machine (see the figure below for specific requirements). During the use of the label roll, there should be no glue overflow or adhesion between the label and the label roll base tape.

Bottle requirements:
a.Bottle size error range: ±1.5mm;
b.Verticality: ±1.5mm;
c.PET bottle body cannot be too soft, otherwise it will affect labeling;
e.Keep the bottle surface dry.
Labeling position requirements
a.The labeling position of the bottle body is required to be flat, avoiding curved surfaces and spherical surfaces, and bubbles and wrinkles after labeling;
b.The labeling position is greater than or equal to 15mm from the bottom of the bottle body to avoid scratching the label paper.

2)Requirements for hot melt adhesive label paper:
1)The trademark is cut by machine, and the edges are burr-free and neat; the trademark must be kept dry when used;
2)The trademark size error: ±0.25mm.

3)Glue adhesive requirements:
a.The adhesive should be solid hot melt adhesive, stable, non-toxic, non-corrosive, and have good viscosity;
b.Glue pH range: 4.5~5.5; Glue viscosity unit: 80000 units;
Air source:
a.Stable compressed air pressure: 0.35~0.5Mpa;
b.Dry and clean (the air source needs to be filtered before entering the labeling machine)
Bottle requirements:
a.Bottle size error range: ±1.5mm;
b.Verticality: ±1.5mm;
c.The bottle body cannot be too soft.

7.Quotation and delivery time for modular self-adhesive and hot melt glue labeling machine:

(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

8.Quality Assurance for modular self-adhesive and hot melt glue labeling machine:
(1).The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2).The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5).The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

9.Equipment warranty for modular self-adhesive and hot melt glue labeling machine:
(1).After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

10.Packaging and transportation for modular self-adhesive and hot melt glue labeling machine:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.