Side-push type wrap around carton packer for Tetra Pak 1L dairy product packaging line
Case wrapping machine application range: This machine is widely used for secondary packaging of PET bottles, glass bottles or metal cans, and can replace cartoning machines and their ancillary equipment.
Wrapping machine capacity range according to different packaging specifications: 35-100 packs per minute
Different names for wrap around carton packer:
Carton Packer
Case Packer
Wrap around packer
Wrap around case packer
Cardboard Wraparound Case Packer
One-piece carton packaging machine
Case Packer & Case Unpacker
Shrinking + Carton Wrapping machine
Shrinking Around Carton packaging machine
Wrap Around Case Packing Machine
Wrapped Packaging Machine
Wrap Around Carton Case Packer
New Box Wrap Packing Machine
Multi-Function Cartoning Carton Boxes Packer
Case Packer Boxing Machine
Packing Machine
Packaging Machine
Wrap Around Carton Packer
Wrap Around Carton Packing Machine
1.Carton folding diagram for side-push type wrap around carton packer for Tetra Pak 1L dairy product packaging line:
1.1Schematic diagram of inner flap forming process flow:
1.2 Schematic diagram of the outer tongue forming process flow:
2.Main components of the equipment and description of the process flow for side-push type wrap around carton packer for Tetra Pak 1L dairy product packaging line:
2.1 The equipment mainly consists of a rack, bottle feeding conveyor, pressure control module conveyor or pressure control single-row independent conveyor, product grouping, bottle pushing parts, cardboard buffer area, cardboard conveyor section, cardboard supply transfer parts, cardboard slope conveyor section, cardboard folding and forming transition section, lower side spraying and forming section, upper side spraying and forming section, operation box and electrical cabinet, etc.
The cardboard is placed on the cardboard buffer conveyor chain plate manually and conveyed to the slotting lifting area.
The cardboard on the lifting slotting is separated piece by piece by the vacuum suction cup. The separated cardboard is sent to the cardboard slope conveyor section by the synchronous belt and sent to the junction with the product; the product is conveyed to the grouping area, and after grouping, the product enters the bottle pushing area at an equal distance and is sent to the junction with the cardboard. After the product is combined with the cardboard, it enters the forming area through folding and spraying to complete the automatic wrapping process.
Mechanism name | Number of servos (sets) |
Upper forming | 2 |
Lower forming | 2 |
Folding on both sides | 4 |
Top capping | 1 |
Forming transition zone | 1 |
Bottle pusher | 1 |
Grouping conveying | 1 |
Cardboard climbing conveying | 1 |
Product grouping | 2 |
Cardboard transfer | 2 |
Cardboard lifting and exchange | 3 |
2.3 Paper supply diagram:
3.Main components of wrap around carton packer:
Name | Brand |
PLC | Inovance, China |
Servo motor and control system | Inovance, China |
Upper configuration software | Ab Optix |
Frequency converter | Inovance, China |
Proximity electronic switch | SICK or equivalent brand |
Air switch | Schneider or equivalent brand |
Motor protector | Schneider or equivalent brand |
Contactor | Schneider or equivalent brand |
Button | Schneider/Goto electrical or equivalent brand |
Intermediate relay | Schneider/Goto electrical or equivalent brand |
Phase loss protector | Schneider/Goto electrical or equivalent brand |
Terminal | Phoenix |
Ordinary motor reducer | SEW |
Servo motor with reducer | Domestic precision reducer |
4.Main equipment parameters of wrap around carton packer:
Equipment production capacity | 80--packs/minute (depending on bottle type and packaging method) |
Length, width and height of the carton after molding mm | The length direction is parallel to the molding chain running direction L minimum 150mm, L maximum 420mm. Width direction is perpendicular to the molding chain running direction W minimum 130mm, W maximum 350mm. Height direction H minimum 100mm, H maximum 335mm |
Packing specifications | 3*4.3*5.4*6.2*3.2*4 and other packaging methods, specific needs to be determined according to the bottle size and bottle style to determine whether it meets the packaging requirements. |
Product diameter | Bottle type requirements for inlet multi-row differential machines: φ52mm<round bottle diameter≤ 106mm, square or rectangular bottle shortest side length (i.e. running direction) greater than 52mm; Bottle type requirements for inlet non-differential machines: φ48mm<round bottle diameter≤106mm, square or rectangular bottle shortest side length greater than 48mm. Whether automatic packaging requirements are met must be determined based on actual bottle size and style. |
Product height | 95mm~330mm |
Standard equipment size (unit: mm) L×W×H: about | 15850mm×4050mm×2150mm (the lifting door needs to open the space height not less than 3000mm) |
Applicable can types | cans, glass bottles, PET, etc. |
Box conveyor belt elevation | 1350mm±30mm |
Bottle conveyor belt elevation | 1350mm±30mm |
Equipment weight about | 11000Kg |
Operating air pressure | 6bar |
Air consumption | 160L/min Max |
Working voltage Control voltage | 380V AC 50HZ; 24V DC/AC |
Installed power | 30KW |
Operating power | 20KW |
5.Quotation and delivery time for side-push type wrap around carton packer for Tetra Pak 1L dairy product packaging line:
(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.
6.Quality Assurance for side-push type wrap around carton packer for Tetra Pak 1L dairy product packaging line:
(1).The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2).The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5).The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.
7.Equipment warranty for side-push type wrap around carton packer for Tetra Pak 1L dairy product packaging line:
(1).After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;
8.Packaging and transportation for side-push type wrap around carton packer for Tetra Pak 1L dairy product packaging line:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.