Fully automatic high-speed glass bottle Label Sleeving Machine customer site
Applicable bottle types: Applicable to the packaging of various bottle types, including but not limited to round, oval, square or other special-shaped bottles.
Applicable bottle materials: PET/PE/PP bottles, glass bottles, etc.
Labeling speed range: 12000BPH-60000BPH
Different product names of label Sleeving Machine:
Shrinking sleeve labeling machine
Sleeve labeler
Double Head Sleeve Labeling Machine
Single head sleeve labeling machine
Can sleeve labeling machine
Labeler
Automatic sleeving machine
Bottle sleeve machine
Automatic sleeve labeling machine
Beer can shrink sleeve applicator
Shrink Sleeve Labeling Machine
Label Sleeving Machine
Shrink Sleever
Shrink Labeling Machine
Sleeving Labeler
Shrink Sleeve Label Labeling Machine
1.Application Scenario for fully automatic high-speed glass bottle Label Sleeving Machine customer site:
The Double head sleeve labeling machine is widely used in water production line, beverage production line, canned food production line, pet food production line, beer production line, liquid seasoning production line, etc.
2.Equipment Introduction to fully automatic high-speed glass bottle Label Sleeving Machine customer site:
SPC-D550 is the fifth generation of sleeve labeling machine with two sleeve heads which is developed by Peiyu packaging technology.
1).High speed and stability, long service life, reliable and reasonable action configuration. The unique design provides guarantee for the high-speed operation of the sleeve labeling machine, and greatly prolongs the service life of the equipment. The scrvo motor system is widely used to drive, so that the shrink film can be transported, positioned and shrunk in a fixed size.
2).The safety performance is good. The concept of human-machine harmony is embodied in the design process, and the safety hazards brought about by improper operation are automatically checked and blocked.
3).It is easy to replace the packaging materials, and it adopt modular design and simple manual replacement.
4).Main components of the equipment: main frame and enclosure, operating box, bottle separation assembly, conveying assembly, head assembly, driving assembly, driven assembly, knife disc bracket assembly, electric eye bracket assembly, brush lowering assembly, feeding assembly, film picking assembly, cutter assembly, center column, bottle belt assembly (optional: optional according to label sleeve requirements), brush assembly 1 set each.
3.Main features to fully automatic high-speed glass bottle Label Sleeving Machine customer site:
1)This machine is suitable for labeling round bottles and square bottles made of glass bottles, plastic bottles and other materials (based on the preliminary and technical confirmation of bottle type samples).
2)Reasonable layout: double heads, integral head lifting mechanism, modular private service cutter, central column design and material rack in the same direction, operation box design makes the whole machine easy to operate, and the use of servo bottle separation and bottle stop allows the host to adjust the operating status according to the actual operating conditions.
3)Bottle separation components, drive components, brushing components, feeding components, and cutter components adopt advanced and reliable servo motor drive methods. Compared with traditional mechanical mechanisms, this form can adapt to different label lengths and different bottle types according to different product characteristics through PLC and servo motor controller to control the speed of the drive component to meet the labeling needs of different bottle types, conveniently and flexibly meet customers' labeling needs for different bottle types.
4)Modified parts such as bottle separation, bottle stop, cutter, and central column are all designed with modular quick disassembly and assembly structure.
4.Introduction to the main mechanism of the fully automatic high-speed glass bottle Label Sleeving Machine customer site:
1)Main frame and enclosure: The overall design adopts a wide column design. The transparent frame design is beautiful and generous, easy to disassemble, easy to install and maintain. The outer frame is made of SUS304 stainless steel, which is easy to clean, prevent corrosion, and meet the standards of the food industry.
2)The main frame adopts a bent column design for easy installation and processing. Before processing, a special positioning hole will be specially designed to ensure the accuracy requirements of the main frame, which is convenient for debugging and installation. The power distribution cabinet and the main frame are designed as an integral type, which is convenient for installation and transportation.
3)Feeding component, using servo as drive, spring as buffer, can adjust the feeding speed according to the actual operating status of the sleeve labeling machine at all times to meet the precise feeding of different products in different operating states.
4)Drive component, using servo as drive can meet the precise control of label delivery length for different label lengths and different outputs, and the operation of the position display makes it convenient for users to change different products.
5)Brushing component, using dual servos as drive can meet the precise control of label delivery length for different label lengths and different outputs, and the operation of the position display makes it convenient for users to change different products. The use of upper and lower linear slides can adjust the height of the brush to meet the labeling needs of different bottle heights.
6)Bottle assembly (optional introduction) uses dual servos as drive to meet the needs of different products and outputs. The movement of the dual servo motors can adjust different line speeds according to different outputs to accurately match the labeling speed. This mechanism can be adjusted up and down, wide and narrow to meet different product needs. The operation of the position display makes it easier for users to adjust.
7)Brush assembly, the overall sheet metal structure design, the brush can operate at high speed conditions to meet the needs of different products, and the operation of the position display makes it easier for users to adjust.
5.Main technical parameters of fully automatic high-speed glass bottle Label Sleeving Machine customer site:
Production capacity | 42000BPH |
Qualified rate of sleeve labeling | ≥99.9% |
Bottle diameter | 50mm ~95mm, special size can be designed separately |
Bottle verticality | ≤0.25° |
Bottle height | 75 mm -280 mm, special height can be designed separately |
Applicable labels | PVC, PET, OPS |
Label length | 30mm ~240mm |
Label thickness | 0.045mm ~0.06mm |
Label material | PVC, PET, OPS (Select the appropriate material according to the bottle type and sleeve labeling requirements) |
Label transparent spacing | ≥5mm |
Inner diameter of label paper core (double roll floor rack) | ≥5" (127mm) |
Outer diameter of label | ≤500mm |
Voltage | AC380V, 50/60HZ, 3 phases |
Label sleeve machine power | 28KW |
Air source pressure | 0.6-0.7MPa |
Compressed air consumption | 400L/min |
Equipment dimensions Labeling machine host | 4200mm*2150mm*2730mm |
6.The configuration for fully automatic high-speed glass bottle Label Sleeving Machine customer site:
Main configuration | Brand |
PLC | Huichuan or equivalent brand |
Touch screen | Weiluntong |
Servo motor and controller system | Huichuan |
Frequency converter | Huichuan |
Proximity electronic switch | SICK or equivalent brand |
Pneumatic components | SMC or equivalent brand |
Voltage regulator | SMC or equivalent brand |
Motor protector | Schneider or equivalent brand |
Contactor | Schneider or equivalent brand |
Button | Schneider or equivalent brand |
Intermediate relay | Schneider or equivalent brand |
Phase loss protector | Schneider or equivalent brand |
Terminal | Phoenix |
Ordinary motor | Hengchi/domestic precision reducer |
Note: The above configuration is the conventional configuration. If it is affected by the delivery cycle of the external supplier, the brand with the same configuration will be selected as appropriate. The company will not make any additional notification.
7.Steam shrinking oven (constant temperature shrinking oven controlled by steam proportional valve):
1).Main accessories of steam boiler:
Filter, pressure gauge, pressure reducing valve, angle seat valve, manual ball valve, steam trap, proportional valve.
2).Main features of the steam shrinking furnace:
(1)The shrinking furnace is uniquely designed according to the shrinking characteristics of the label. The height and width of the nozzle can be adjusted according to different bottle types. The external perspective window can observe the entire shrinking process. The shrinkage is divided into 4 temperature zones (standard configuration). The temperature of each shrinking zone can be adjusted according to the shrinking requirements to achieve the best shrinking effect.
(2)The unique inlet and outlet design can condense the steam to prevent steam leakage. The entire machine shell is made of international 304 stainless steel and insulated, and meets international safety standards. The bottom stainless steel water tray collects condensed water and can be piped out without affecting the working environment. The whole machine adopts a waterproof design.
(3)The integrated adjustable exhaust duct design can adjust the exhaust volume according to the shrinkage of each section, and stabilize the pressure to adjust the steam in the shrinking furnace. The steam can also be sent away by the fan, which is beneficial to the workshop working environment.
3).Main technical parameters of shrinking furnace:
Shrinkage furnace power | 2.0KW |
Steam pressure | 0.4MPa |
Steam consumption | 100Kg/hour-150kg/hour |
Dimensions | L5400mm×W760mm×H2665mm (five sections) |
4).Main configuration of shrinking furnace:
The secondary pressure reducing valve uses Japanese Valve or equivalent brand products, with high quality and stable performance, and two pressure reductions, the first pressure reduction to 0.4Mpa, and the second pressure reduction to 0.1Mpa.
8.Overview of fully automatic high-speed glass bottle Label Sleeving Machine customer site:
Double-head labeling machine host picture (subject to actual equipment)
Double-head labeling machine floor-standing material rack (subject to actual equipment)
9.Quality Assurance for fully automatic high-speed glass bottle Label Sleeving Machine customer site:
(1).The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2).The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5).The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.
10.Equipment warranty for fully automatic high-speed glass bottle Label Sleeving Machine customer site:
(1).After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;
11.Packaging and transportation for fully automatic high-speed glass bottle Label Sleeving Machine customer site:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.