High-speed fully automatic shrink sleeve label labeling machine for orange juice beverage production line customer site
Applicable bottle types: Applicable to the packaging of various bottle types, including but not limited to round, oval, square or other special-shaped bottles.
Applicable bottle materials: PET/PE/PP bottles, glass bottles, etc.
Labeling speed range: 12000BPH-60000BPH
Different product names of shrink sleever:
Shrinking sleeve labeling machine
Sleeve labeler
Double Head Sleeve Labeling Machine
Single head sleeve labeling machine
Can sleeve labeling machine
Labeler
Automatic sleeving machine
Bottle sleeve machine
Automatic sleeve labeling machine
Beer can shrink sleeve applicator
Shrink Sleeve Labeling Machine
Label Sleeving Machine
Shrink Sleever
Shrink Labeling Machine
Sleeving Labeler
Shrink Sleeve Label Labeling Machine
1.Application Scenario for shrink sleeve label labeling machine:
The single head sleeve labeling machine is widely used in water production line, beverage production line, canned food production line, pet food production line, beer production line, liquid seasoning production line, etc.
2.The introduction to shrink sleeve label labeling machine:
SPC-550 is the fifth generation of sleeve labeling machine which is developed by Peiyu packaging technology.
1).High speed and stability, long service life, reliable and reasonable action configuration. The unique design provides guarantee for the high-speed operation of the sleeve labeling machine, and greatly prolongs the service life of the equipment. The servo motor system is widely used to drive, so that the shrink film can be transported, positioned and shrunk in a fixed size.
2). The safety performance is good. The concept of human-machine harony is embodied in the design process, and the safety hazards brought about by improper operation are automatically checked and blocked.
3). It is easy to replace the packaging materials, and it adopt modular design and simple manual replacement.
3.Main components for shrink sleeve label labeling machine:
Main frame and enclosure, operating box, bottle separation assembly, conveying assembly, head assembly, driving assembly, driven assembly, knife disc bracket assembly, electric eye bracket assembly, brush lowering assembly, feeding assembly, film picking assembly, cutter assembly, center column, bottle belt assembly (optional), brush assembly, 1 set each.
4.Main features for shrink sleeve label labeling machine:
1) The label feeding mechanism adopts 6 servo controls, and the label feeding and label pulling are driven by independent servo motors.
2) This model is suitable for round bottles and square bottles made of glass bottles, plastic bottles and other materials (square bottle labeling needs to communicate with customers about labeling requirements and confirm the solution with the technology).
3) Reasonable layout: integral head lifting mechanism, modular private service cutter, center column design and private service floor rack in the same direction, operation box design make the whole machine easy to operate, and the use of servo bottle separation and bottle stop can make the host adjust the operating state according to the actual operating conditions.
4) Bottle separation components, drive components, brushing components, feeding components, and cutter components adopt advanced and reliable servo motor drive methods. Compared with the traditional mechanical mechanism method, this form can adapt to the labeling requirements of different label lengths and different bottle types by controlling the speed of the drive components through PLC and servo motor controller according to different product characteristics, which is convenient and flexible to meet the labeling requirements of customers for different bottle types.
5) The change parts such as bottle separation, bottle stop, cutter, center column, etc. are all designed with modular quick disassembly and assembly structure.
5.Main technical parameters of shrink sleeve label labeling machine:
Production capacity | 600 bottles/minute (when the label height is ≤100 mm) |
Qualified rate of sleeve labeling | ≥99.9% |
Bottle diameter | 50mm ~95mm, special size can be designed separately |
Bottle height | 75 mm -280 mm, special height can be designed separately |
Packaging verticality | ≤0.25° |
Label length | 30mm ~240mm |
Label thickness | 0.045mm ~0.06mm |
Label material | PVC, PET, OPS(Select the appropriate material according to the bottle type and sleeve label requirements) |
Label transparent spacing | ≥5mm |
Inner diameter of label paper core | ≥5" (127mm) |
Outer diameter of label | ≤500mm |
Voltage | AC380V, 50/60HZ, 3 phases |
Label sleeve machine power | 15KW |
Compressed air | 0.6-0.7Mpa |
Compressed air consumption | 200L/min |
Shrinkage furnace power | 1.6KW |
Steam source pressure | 0.2-0.4MPa |
Steam consumption | 70Kg/hour-110kg/hour |
Dimensions Main unit | 3000x2100x2750 (length x width x height) |
6.Main component configuration for shrink sleeve label labeling machine:
Name | Brand |
PLC | Inovance, China |
Servo motor and control system | Inovance, China |
Inverter | Inovance, China |
Proximity electronic switch | SICK/Keyence or equivalent brand |
Touch screen | HMI Schneider or equivalent brand |
Air switch | Schneider or equivalent brand |
Motor protector | Schneider or equivalent brand |
Contactor | Schneider or equivalent brand |
Button | Schneider or equivalent brand |
Intermediate relay | Schneider or equivalent brand |
Phase loss protector | Schneider or equivalent brand |
Terminal | Phoenix |
Ordinary reducer | Hengchi/domestic precision reducer |
Pneumatic components | SMC |
7. Multi-roll label feeding system (multi-roll prefabricated docking feeding trolley) for shrink sleever:
Features and advantages of multi-roll prefabricated splicing feeding trolley:
Equipped with high-speed sleeve labeling machine to achieve continuous operation and minimize the frequency of label change stoppage.
1) The multi-roll prefabricated splicing feeding trolley has two forms, left and right, which can be configured according to the actual needs of customers. The multi-roll prefabricated splicing feeding trolley is simple and ingenious in structure and easy to install.
2) The multi-roll prefabricated splicing feeding trolley is suitable for: label mandrel diameters of 6 inches, 8 inches and 10 inches, and the maximum diameter of the material roll is 500mm.
3) The multi-roll prefabricated splicing feeding trolley adopts servo motor control to accurately feed materials according to the actual operating status of the production line, ensuring the normal operation of the sleeve labeling machine. The unique large label cache can not only meet the stable operation of the sleeve labeling machine, but also greatly guarantee the production volume.
4) Unique multi-roll prefabricated connection loading trolley design:
Changing the traditional single-roll label loading and changing, the loading trolley can store at least 8 rolls of labels each time. This design greatly reduces the frequency of connection and changing. There is always one loading trolley with multiple rolls of labels installed waiting. When the running labels are used up, the pre-installed loading trolley can be quickly replaced, so that the labeling machine can operate normally and improve production efficiency.
8.Steam shrinking oven (constant temperature shrinking oven controlled by steam proportional valve) for shrink sleeve label labeling machine:
1).Main accessories of steam boiler:
Filter, pressure gauge, pressure reducing valve, angle seat valve, manual ball valve, steam trap, proportional valve.
2).Main features of the steam shrinking furnace:
(1) The shrinking furnace is uniquely designed according to the shrinking characteristics of the label. The height and width of the nozzle can be adjusted according to different bottle types. The external perspective window can observe the entire shrinking process. The shrinkage is divided into 4 temperature zones (standard configuration). The temperature of each shrinking zone can be adjusted according to the shrinking requirements to achieve the best shrinking effect.
(2) The unique inlet and outlet design can condense the steam to prevent steam leakage. The entire machine shell is made of international 304 stainless steel and insulated, and meets international safety standards. The bottom stainless steel water tray collects condensed water and can be piped out without affecting the working environment. The whole machine adopts a waterproof design.
(3) The integrated adjustable exhaust duct design can adjust the exhaust volume according to the shrinkage of each section, and stabilize the pressure to adjust the steam in the shrinking furnace. The steam can also be sent away by the fan, which is beneficial to the workshop working environment.
3).Main technical parameters of shrinking furnace:
Shrinkage furnace power | 1.6KW |
Steam pressure | 0.2-0.4MPa |
Steam consumption | 70Kg/hour-110kg/hour |
Dimensions | L5400mm×W760mm×H2665mm (five sections) |
4).Main configuration of shrinking furnace:
The secondary pressure reducing valve uses Japanese Valve or equivalent brand products, with high quality and stable performance, and two pressure reductions, the first pressure reduction to 0.4Mpa, and the second pressure reduction to 0.2Mpa.
9.Quotation and delivery time for shrink sleeve label labeling machine:
(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.
10.Quality Assurance for high-speed fully automatic shrink sleeve label labeling machine for orange juice beverage production line customer site:
(1).The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2).The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5).The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.
11.Equipment warranty for high-speed fully automatic shrink sleeve label labeling machine for orange juice beverage production line customer site:
(1).After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;
12.Packaging and transportation for high-speed fully automatic shrink sleeve label labeling machine for orange juice beverage production line customer site:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.