A high-speed fully automatic shrinking sleeve labeling machine for special PET bottles customized for an Eastern European customer
Applicable bottle types: Applicable to the packaging of various bottle types, including but not limited to round, oval, square or other special-shaped bottles.
Applicable bottle materials: PET/PE/PP bottles, glass bottles, etc.
Labeling speed range: 12000BPH-72000BPH
Different names for shrinking sleeve labeling machine:
Shrinking sleeve labeling machine
Sleeve labeler
Double Head Sleeve Labeling Machine
single head sleeve labeling machine
can sleeve labeling machine
Labeler
automatic sleeving machine
bottle sleeve machine
automatic sleeve labeling machine
beer can shrink sleeve applicator
Shrink Sleeve Labeling Machine
Label Sleeving Machine
Shrink Sleever
Shrink Labeling Machine
Sleeving Labeler
Shrink Sleeve Label Labeling Machine
1.The key technologies of 550/560 labeling machine are mainly reflected in the following aspects for high-speed fully automatic shrinking sleeve labeling machine for special PET bottles customized for an Eastern European customer:
1). Accuracy and stability of label cutting: The MARK point marking of the Peiyu labeling machine can be selected with ordinary optical fiber sensors or color sensors. The sensor signal directly adopts microsecond-level probe control technology, which is more sensitive and stable, with high positioning accuracy, and can achieve label cutting accuracy within ±0.5mm.
2). Precision and accuracy of labeling: For the 550 labeling machine, you only need to set the mechanical size and position according to the touch screen parameter requirements, effectively locate the bottle position through probe technology, and automatically produce labeling parameters. The whole process is simple and convenient. During the production process, according to the actual production situation, the function of direct manual fine-tuning is reserved, which takes effect immediately after setting, making it convenient for users to fine-tune the equipment.
3). Label feeding control: The label feeding curve of multiple squares has been flexibly processed in terms of speed, acceleration and acceleration, while ensuring the soft label feeding, reducing the mechanical impact caused by servo startup.
In addition, the label feeding of Peiyu 560 high-speed labeling machine uses 6 servo independent control electronic cam technology, which reduces mechanical resistance while improving the speed of the equipment and the smoothness of label cutting.
4). Driving components: This component is the core of the equipment's stability. The driving shaft seat adopts five-axis integrated processing to ensure that the label delivery wheel delivers the label accurately. In the transmission part, the 550 label set machine uses a synchronous belt to connect six label delivery wheels, and adopts a specific belt winding redirection method to make the label delivery wheels rotate toward the center of the equipment. The 560 label set machine adopts six servo direct connection label delivery wheels, which has higher transmission efficiency and faster feedback. There are no wearing parts such as synchronous belts, and the service life is longer, which greatly reduces downtime and maintenance time.
5). Cutter disc components: Peiyu's cutter disc adopts helical gear transmission, which has smoother transmission, higher transmission efficiency, and fewer cutting burrs. The combination of plastic gears and steel gears can make the gears self-lubricating and reduce the maintenance cycle. The cutter disc is equipped with an origin detection, which can be operated on the touch screen to reduce safety hazards. It can be used directly regardless of the left or right machine.
6). Brushing parts: Use each servo motor to control a brush wheel separately, so that the brush wheels on both sides are more synchronized, and the stability of the label is improved. At the same time, a synchronous belt drive is added between the servo motor and the brush wheel to increase the adjustment stroke, which can meet the production of various products.
7). Center column: It is customized according to the size of the label, using imported high-wear-resistant materials and is processed by four-axis machine tools to ensure the accuracy of the parts and ensure that the label sleeve is more stable.
2.Main technical parameters of the equipment for high-speed fully automatic shrinking sleeve labeling machine for special PET bottles customized for an Eastern European customer:
Production capacity | SPC550: 500 bottles/minute (height ≤100 mm) SPC560: 600 bottles/minute (height ≤100 mm) |
Labeling pass rate | ≥99.9% |
Bottle diameter | 50mm ~ 95mm, special size can be designed separately |
Bottle height | 75 mm -280 mm, special height can be designed separately |
Packaging verticality | ≤0.25 °Special bottle type can be designed separately |
Applicable labels | PVC, PET, OPS |
Label length | 38mm ~ 240mm |
Label thickness | 0.045mm ~ 0.06mm |
Label material | PVC, PET, OPS |
Label transparent spacing | ≥5mm |
Label paper core inner diameter | ≥5" (127mm) |
Label outer diameter | ≤500mm |
Voltage | AC380V, 50/60HZ, 3 phases |
Labeling machine power | 15KW |
Shrinkage furnace power | 1.6KW |
Steam source pressure | 0.2-0.4MPa |
Steam consumption | 70Kg/hour-110kg/hour |
Dimensions Main unit | 3000x2100x2750 (length x width x height) |
3.Main component configuration for high-speed fully automatic shrinking sleeve labeling machine for special PET bottles customized for an Eastern European customer:
Name | Brand |
PLC | Inovance, China |
Servo motor and control system | Inovance, China |
Inverter | Inovance, China |
Proximity electronic switch | SICK/Keyence or equivalent brand |
Touch screen | HMI Schneider or equivalent brand |
Air switch | Schneider or equivalent brand |
Motor protector | Schneider or equivalent brand |
Contactor | Schneider or equivalent brand |
Button | Schneider or equivalent brand |
Intermediate relay | Schneider or equivalent brand |
Phase loss protector | Schneider or equivalent brand |
Terminal | Phoenix |
Ordinary reducer | Hengchi/domestic precision reducer |
Pneumatic components | SMC |
4.High-speed 550/560 sleeve labeling machine structure for high-speed fully automatic shrinking sleeve labeling machine for special PET bottles customized for an Eastern European customer:
1). It can be a multi-roll material rack (can store 8 rolls of labels, reduce the frequency of changeover and improve production efficiency), a floor-standing material rack (can store 2 rolls of labels), and a horizontal automatic feeding station (can store 8 rolls of labels, reduce the frequency of changeover and improve production efficiency). 3 types of material racks can be freely combined and selected.
2). Rotatable touch screen (convenient for operation at various angles and directions)
3). Floor-standing transparent frame (visual observation of the operating status of the sleeve labeling machine)
4). Bottle separation screw (modular design can realize single screw, double screw, single-side double screw, double-side double screw combination)
5). Main machine conveyor
6). Sleeve labeling machine head
7). Label brushing mechanism
8). Steam shrinking furnace (modular design 2-stage, 3-stage, 4-stage, 5-stage combination)
5. Quality Assurance for high-speed fully automatic shrinking sleeve labeling machine for special PET bottles customized for an Eastern European customer:
(1). The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2). The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3). The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4). The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5). The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.
6. Equipment warranty for high-speed fully automatic shrinking sleeve labeling machine for special PET bottles customized for an Eastern European customer:
(1). After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2). If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3). After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;
7. Packaging and transportation for high-speed fully automatic shrinking sleeve labeling machine for special PET bottles customized for an Eastern European customer:
(1). Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2). Transportation method: land transportation, sea transportation.