High speed fully automatic Dual channel gantry palletizer + paper separator for Thai customers in bottled water production line

Palletizers are divided into single-channel and double-channel gantry palletizers, robot palletizers, single-column palletizers, and robot palletizers.

Scope of application:

It can realize the palletizing logistics of various operations in the beer, beverage and food industries, and is widely used in cartons, plastic boxes, bottles, bags, barrels, film packaging products and filling products, etc.; it is equipped with three-in-one filling lines, etc., to palletize various bottles, cans and bags

The capacity range of palletizers according to different types of palletizers: 3 boxes-160 boxes per minute

Different names for palletizer:

Palletizer
Palletizers
Full automatic palletizer
beverage palletizer
water barrel palletizer
Full cans palletizer
Gantry palletizer
Dual channel gantry palletizer
High-level double-channel gantry palletizer
single channel gantry palletizer
Single column palletizer
Cloumn type palletizer
single-column marshaling station palletizer
Robot palletizer
industrial stacking system
Gantry Palletizing System
Robotic Palletizing System
Multi-axls Robot palletizer
Multi-axls Industry Robot

1.Main components of High speed fully automatic Dual channel gantry palletizer + paper separator for Thai customers in bottled water production line:

2. Introduction to High speed fully automatic Dual channel gantry palletizer + paper separator for Thai customers in bottled water production line:

A palletizer is a machine that arranges packaged products (cartons, film packages, etc.) in a certain order and then stacks them on pallets. The stability of the palletizer directly affects the subsequent storage and transportation. The palletizer produced by Anhui Peiyu adopts mechatronics design and has stable transmission. The PLC and touch screen electrical control system has functions such as fault alarm prompts, making the equipment operation and maintenance very simple.

3.Introduction to the workflow and principle for High speed fully automatic Dual channel gantry palletizer + paper separator for Thai customers in bottled water production line:
1). The forklift puts 8 to 10 neatly stacked pallets into the palletizer, the lifting motor drives the fork to rise to a suitable height and stop (controlled by proximity), the fork cylinder starts to fork the fork into the second pallet (counting from the bottom to the top), the lifting motor starts to separate the bottom pallet from the other pallets, the pallet conveyor line and the stacking position conveyor line start to convey a pallet to the stacking position (pallet blocking device, guardrail positioning), the lifting motor starts to put down the remaining pallets, the fork is released, and the lifting platform stops at a height matching the box sorting platform (proximity control);
2). The product enters the differential network chain, and the distance between the products is pulled apart;
3). The product enters the slider divider, which divides it into two lanes;
4). The product enters the steering roller, and the product that needs to be turned is turned, and the product that does not need to be turned passes directly and enters the stacking network chain;
5). The product enters the box sorting platform, and the number of boxes pushed by the push plate each time is set according to the pre-arranged stack type The boxes are stopped at the position of the sorting table by the guardrail and servo motor;
6). After the whole layer of products are arranged on the sorting table, they are pushed into the lifting table. The motor of the lifting table slide starts, and the slide and a layer of products are brought into the stacking station and then stopped (proximity control). The shaping cylinder pushes out the three-sided positioning products, and the push rod (stops at the upper limit position before action, controlled by proximity) motor starts to bring the push rod to the lower limit

position to position the whole layer of products. The slide motor starts to bring the slide back to the original position, and the product falls vertically onto the pallet. When stacking above the second layer, the lifting table needs to rise to a suitable height (signaled by photoelectric detection), and the slide returns to the height matching the sorting table after returning to its position, and the cycle continues until the last layer is stacked (the lifting table stops at a high position);
7). The stacking position roller line and the output roller line start to take the whole stack of products away from the stacking station (photoelectric detection sends a signal), and the stacker provides the next pallet to the stacking station, and the lifting table resets;
8). The full stack is transported to the unpowered roller line (baffle positioning);

9). The forklift will take out the full stack.

4.Basic parameters for High speed fully automatic Dual channel gantry palletizer + paper separator for Thai customers in bottled water production line:
Operation mode: palletizing with full-layer translation up and down
Production efficiency: 60-70 boxes
Processing products: cartons, plastic bags, film bags
Product conveyor belt height: 750mm
Pallet conveyor belt height: 580mm
Pallet size: conventional pallet size is available (depending on customer requirements)
Carton size: according to customer requirements
Stacking method: according to customer requirements
Pallet stacking bin: 10 pallets
Operator: 1 person
Total power: 35KW
Air consumption: 400Lmin.
Power supply: 380V ~ 220V /50Hz;
Equipment weight: 10500kg
Equipment size: L15900MM*W7650MM*H3750MM;

5. Equipment configuration for High speed fully automatic Dual channel gantry palletizer + paper separator for Thai customers in bottled water production line:
Main material of the equipment: carbon steel
Ordinary motor: Hengchi
Servo motor: Schneider/Inovance
PLC: Schneider/Inovance
Inverter: Schneider/Inovance
Sensor: SICK
Pneumatic components: SMC
Low-voltage electrical appliances: Schneider/Inovance
Touch screen: Schneider

6.Advantages of the machine structure for High speed fully automatic Dual channel gantry palletizer + paper separator for Thai customers in bottled water production line:
1) The safety protection device made of aluminum alloy, engineering plastics and carbon steel spraying and electroplating meets national standards.
2) Adopting side-in box method: small footprint, simplifying the conveying system in front of the palletizer, and reducing the investment cost of the whole line equipment.
3) Low-position palletizing, international advanced design concept, more advanced and reasonable structure, lighter and smoother movement, and lower power consumption.
4) Adopting Siemens/Schneider touch screen operation to realize human-machine dialogue, which can display production speed, fault cause and location, and has a high degree of automation.
5) Siemens/Schneider PLC and Schneider inverter are used to achieve stepless speed regulation, programmable sorting and stacking of cartons, with fast communication capabilities and powerful diagnostic functions, ensuring the reliability of the system. Easy to operate, compact and reasonable structure, high degree of automation.
6) SMC cylinder is used, with reliable quality and performance, and can meet high-intensity and long-term work.

7) The stacking method can be carried out on the human-machine interface, and the adjustment is simple. A variety of stacking methods can be completed without changing parts.
8) Most electrical components are well-known European brands, with stable performance and high efficiency, which greatly saves manpower.
9) The carton supply system adopts brake motor control to ensure that the carton is delivered at the pre-set position
10) Low noise, the noise is below 75db, which meets international standards.
11) Meet food hygiene requirements: oil-free pneumatic components are used, and 60% of the moving parts are humanized without the need for oil injection lubrication for life, which reduces a lot of use costs for users.

7.Quotation and delivery time for High speed fully automatic Dual channel gantry palletizer + paper separator for Thai customers in bottled water production line:
(1). Quotation validity period: 1 month;
(2). Payment method: T/T, L/C.
(3). Customers provide the product and packaging samples required for factory trial free of charge;
(4). Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

8. Quality Assurance for High speed fully automatic Dual channel gantry palletizer + paper separator for Thai customers in bottled water production line:
(1). The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2). The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3). The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4). The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5). The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

9. Equipment warranty for High speed fully automatic Dual channel gantry palletizer + paper separator for Thai customers in bottled water production line:
(1). After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2). If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3). After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;
10. Packaging and transportation for High speed fully automatic Dual channel gantry palletizer + paper separator for Thai customers in bottled water production line:
(1). Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2). Transportation method: land transportation, sea transportation.