Peiyu workshop test machine customized High speed fully automatic dual channel gantry palletizer + paper partition for Russian customers

Palletizers are divided into single-channel and double-channel gantry palletizers, robot palletizers, single-column palletizers, and robot palletizers.

Scope of application:

It can realize the palletizing logistics of various operations in the beer, beverage and food industries, and is widely used in cartons, plastic boxes, bottles, bags, barrels, film packaging products and filling products, etc.; it is equipped with three-in-one filling lines, etc., to palletize various bottles, cans and bags

The capacity range of palletizers according to different types of palletizers: 3 boxes-160 boxes per minute

Different names for palletizer:

Palletizer
Palletizers
Full automatic palletizer
beverage palletizer
water barrel palletizer
Full cans palletizer
Gantry palletizer
Dual channel gantry palletizer
High-level double-channel gantry palletizer
single channel gantry palletizer
Single column palletizer
Cloumn type palletizer
single-column marshaling station palletizer
Robot palletizer
industrial stacking system
Gantry Palletizing System
Robotic Palletizing System
Multi-axls Robot palletizer
Multi-axls Industry Robot

1.Main components of High speed fully automatic Peiyu workshop test machine customized High speed fully automatic dual channel gantry palletizer + paper partition for Russian customers:

2. Introduction to dual channel gantry palletizer + paper partition:
Palletizer is a machine that arranges packaged products (cartons, film packages, etc.) in a certain order and then stacks them on pallets. The stability of the palletizer directly affects the subsequent storage and transportation. The palletizer produced by Anhui Peiyu adopts mechatronic design and has stable transmission. PLC and touch screen electrical control system, with fault alarm prompts and other functions, makes the equipment operation and maintenance very simple.

3.Introduction to the working process and principle for dual channel gantry palletizer + paper partition:
1). The forklift puts 8 to 10 neatly stacked pallets into the pallet feeder, the lifting motor drives the fork to rise to the appropriate height and stop (controlled by proximity), the fork cylinder starts to fork the fork into the second pallet (counting from the bottom to the top), the lifting motor starts to separate the bottom pallet from the other pallets, the pallet conveyor line and the stacking position conveyor line start to convey a pallet to the stacking position (pallet blocking device, guardrail positioning), the lifting motor starts to put down the remaining pallets, the fork is released, and the lifting platform stops at the height of the incoming pallet (proximity control);

2). The products enter the continuous grouping and are divided into two lanes;
3). The products enter the acceleration belt line, and the distance between the products is pulled apart;
4). The products enter the turning stacking roller, and the products that need to be turned are turned, and the products that do not need to be turned are turned. Directly pass through and enter the stacking roller;
5). The product enters the box sorting table. According to the pre-arranged stacking type, the number of boxes pushed by the push plate each time is stopped at the position of the box sorting table and controlled by the guardrail and the box blocking mechanism (box blocking cylinder pushes out-positioning);
6). After the whole layer of products is arranged on the box sorting table, it is pushed into the slide plate and a layer of products is arranged. The shaping cylinder pushes out the three-sided positioning products. The push rod (stopped at the upper limit position before action, controlled by proximity) motor starts to bring the push rod to the lower limit position to position the whole layer of products. The slide motors on both sides start to pull out the lower slide plate of the product to complete one layer of palletizing. The pallet and the product drop one layer in height. The slide motor starts to close the slide plate again at the stacking position;
7). The stacking position roller line and the output roller line start to take the whole stack of products away from the stacking station (photoelectric detection sends a signal). At the same time, the stacker provides the next pallet to the stacking station, and the lifting platform resets;
8). The full stack is transported to the unpowered roller line (blocker positioning);
9). The forklift takes out the full stack.

4.Structural advantages for dual channel gantry palletizer + paper partition:
1). The safety protection device made of aluminum alloy, engineering plastics and carbon steel spraying and electroplating meets national standards.
2). Adopting side box feeding method: small footprint, simplifying the conveying system in front of the palletizer, and reducing the investment cost of the whole line equipment.
3). High-position palletizing, international advanced design concept, more advanced and reasonable structure, lighter and more stable movement, and lower power consumption.
4). Adopting touch screen operation to realize human-machine dialogue, it can display production speed, fault cause and location, and has a high degree of automation.
5). Adopting PLC and frequency converter, it can program the sorting and stacking of cartons, with fast communication capabilities and powerful diagnostic functions, ensuring the reliability of the system. Easy to operate, compact and reasonable structure, high degree of automation.
6). Adopting SMC cylinder, reliable quality and performance, can meet high-intensity and long-term work.
7). The palletizing method can be carried out on the human-machine interface, and the adjustment is simple. A variety of palletizing methods can be completed without changing parts.
8). Most electrical components are well-known European brands, with stable performance and high efficiency, which greatly saves manpower.
9). The carton supply system adopts brake motor control to ensure that the carton is delivered at the pre-set position.
10). Low noise, the noise is below 75db, which meets international standards.
11). Meet food hygiene requirements: adopt oil-free pneumatic components, and 60% of the moving parts adopt a humanized design that does not require oil lubrication for life, which reduces a lot of use costs for users.

5.Basic parameters for dual channel gantry palletizer + paper partition:
Operation mode: palletizing with full-layer translation up and down
Production efficiency: 60-80 boxes/minute (depending on the type of pallet and box)
Processing products: cartons, film packages
Product conveyor belt height: 3400mm±50 mm
Pallet conveyor belt height: 750mm±50 mm
Pallet size: 1000mm-1300mm
Palletizing height: 2000mm (including pallet height)
Carton size: according to customer requirements
Stacking method: according to customer requirements
Pallet stacking bin: 10 pallets
Total power: 35KW
Gas consumption: 400Lmin.
Power supply: 380V ~ 220V /50Hz;
Equipment weight: 12500kg
Equipment size: L18800MM*W8400MM*H4500MM

6.Equipment configuration for dual channel gantry palletizer + paper partition:
Main material of equipment: carbon steel paint
Ordinary motor: EVERGEAR/SEW
Servo motor: Inovance
PLC: Inovance/Schneider
Inverter: Schneider
Sensor: SICK
Pneumatic components: SMC
Low voltage electrical appliances: Schneider
Touch screen: Weiluntong/Schneider

7.Quotation and delivery time for dual channel gantry palletizer + paper partition:

(1). Quotation validity period: 1 month;
(2). Payment method: T/T, L/C.
(3). Customers provide the product and packaging samples required for factory trial free of charge;
(4). Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

8. Quality Assurance for dual channel gantry palletizer + paper partition:
(1). The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2). The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3). The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4). The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5). The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

9. Equipment warranty for dual channel gantry palletizer + paper partition:
(1). After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2). If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3). After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

10. Packaging and transportation for dual channel gantry palletizer + paper partition:
(1). Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2). Transportation method: land transportation, sea transportation.