High speed fully automatic Multifunctional Robotic palletizer for Mars Pet Food Line in Mexico

Palletizers are divided into single-channel and double-channel gantry palletizers, robot palletizers, single-column palletizers, and robot palletizers.

Scope of application:

It can realize the palletizing logistics of various operations in the beer, beverage and food industries, and is widely used in cartons, plastic boxes, bottles, bags, barrels, film packaging products and filling products, etc.; it is equipped with three-in-one filling lines, etc., to palletize various bottles, cans and bags

The capacity range of palletizers according to different types of palletizers: 3 boxes-160 boxes per minute

Different names for palletizer:

Palletizer
Palletizers
Full automatic palletizer
beverage palletizer
water barrel palletizer
Full cans palletizer
Gantry palletizer
Dual channel gantry palletizer
High-level double-channel gantry palletizer
single channel gantry palletizer
Single column palletizer
Cloumn type palletizer
single-column marshaling station palletizer
Robot palletizer
industrial stacking system
Gantry Palletizing System
Robotic Palletizing System
Multi-axls Robot palletizer
Multi-axls Industry Robot

1.Main components of High speed fully automatic Multifunctional Robotic palletizer for Mars Pet Food Line in Mexico:

2.Introduction to fully automatic Multifunctional Robotic palletizer for Mars Pet Food Line in Mexico:

This system is mainly used for automatic palletizing and sorting of packaged products in various food industries. The packaged boxes are automatically sorted and arranged by special conveying devices, and the pallets are automatically placed by the palletizer. The conveying device is used to transfer them to a specific location, and then the robot fixture automatically performs precise sorting and palletizing operations. The preparation for the later sorting and warehousing operations is completed.

3.Introduction to the working process and principle for fully automatic Multifunctional Robotic palletizer for Mars Pet Food Line in Mexico:
1). The forklift puts 8 to 10 neatly stacked pallets into the palletizer, the lifting motor drives the fork to rise to the appropriate height and stop (controlled by proximity), the fork cylinder starts to fork the fork into the second pallet (counting from the bottom to the top), the lifting motor starts to separate the bottom pallet from the other pallets, the chain conveyor line starts to transport a pallet to the transfer trolley, and runs to the palletizing station (pallet blocking device, guardrail positioning), the lifting motor starts to put down the remaining pallets, the fork is released, and the lifting platform stops at a height matching the box sorting platform (proximity control);
2). The product enters the acceleration belt line, and the distance between the products is pulled apart;
3). The product enters the steering stacking roller, and the product is turned to the grabbing direction;
5). The product enters the box sorting platform, and the box push cylinder is set according to the pre-arranged stacking type to push the product to the pre-clamping position;
6). The robot grabs the product with a clamp and arranges it according to the pre-set stacking type, and stacks it neatly On the pallet;
7). The palletizing chain line starts to take the whole pallet away from the palletizing station (photoelectric detection sends a signal) and the palletizer provides the next pallet to the palletizing station;
8). The full pallet is transported to the exit chain line (baffle positioning);
9). The forklift takes out the full pallet.

4. Basic parameters for fully automatic Multifunctional Robotic palletizer for Mars Pet Food Line in Mexico:

1).Stacking speed of the whole machine: 7-9 cycles/minute (depending on the product)

2).Maximum load per pallet: 1500KG
3)Installation power :25KW
4).Air pressure :6BAR
5).Air consumption :150L/MIN
6).Pallet size :1000-1300MM (depending on specific needs)

5.Equipment configuration for fully automatic Multifunctional Robotic palletizer for Mars Pet Food Line in Mexico:
1).Main material of the equipment: carbon steel
2).Ordinary motor: Hengchi
3).Servo motor: Inovance
4).PLC: Beckhoff/Inovance
5).Inverter: Inovance
6).Sensor: SICK
7).Pneumatic components: SMC
8).Low-voltage electrical appliances: Schneider or equivalent brands
9).Touch screen: Schneider

6.Structural advantages of this machine for fully automatic Multifunctional Robotic palletizer for Mars Pet Food Line in Mexico:
1) The safety protection device made of aluminum alloy, engineering plastics and carbon steel spraying and electroplating meets national standards.
2) Adopting side box feeding method: small footprint, simplifying the conveying system in front of the palletizer, and reducing the investment cost of the whole line equipment.
3) Robot palletizing, international advanced design concept, more advanced and reasonable structure, lighter and smoother movement, and lower power consumption.
4) Adopting Schneider touch screen operation to realize human-machine dialogue, which can display production speed, fault cause and location, and has a high degree of automation.
5) Adopting PLC and frequency converter, the sorting and stacking of cartons can be programmed, with fast communication capabilities and powerful diagnostic functions, ensuring the reliability of the system. Easy to operate, compact and reasonable structure, high degree of automation.
6) Adopting SMC cylinder, reliable quality and performance, can meet high-intensity and long-term work.
7) The palletizing method can be carried out on the human-machine interface, and the adjustment is simple. A variety of palletizing methods can be completed without changing parts.
8) Most electrical components are well-known European brands, with stable performance and high efficiency, which greatly saves manpower.
9) The carton supply system adopts brake motor control to ensure that the carton is delivered at the pre-set position
10) Low noise, the noise is below 75db, which meets international standards.
11) Meet food hygiene requirements: adopt oil-free pneumatic components, and 60% of the moving parts adopt a humanized design that does not require oil lubrication for life, which reduces a lot of use costs for users.

7.Quotation and delivery time for fully automatic Multifunctional Robotic palletizer for Mars Pet Food Line in Mexico:

(1). Quotation validity period: 1 month;
(2). Payment method: T/T, L/C.
(3). Customers provide the product and packaging samples required for factory trial free of charge;
(4). Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

8. Quality Assurance for fully automatic Multifunctional Robotic palletizer for Mars Pet Food Line in Mexico:
(1). The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2). The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3). The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4). The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5). The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

9. Equipment warranty for fully automatic Multifunctional Robotic palletizer for Mars Pet Food Line in Mexico:
(1). After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2). If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3). After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

10. Packaging and transportation for fully automatic Multifunctional Robotic palletizer for Mars Pet Food Line in Mexico:
(1). Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2). Transportation method: land transportation, sea transportation.