WDS-800A Optical Alignment Automatic BGA Rework Station Temperature control ±1 degree
Specification and Feature:
1.Auto feed chips,auto pick up chips,auto blowing chips.
2.Hot air head and mounting head integration design, with auto soldering and desoldering functions.
3.Upper heaters adopt hot air system,heating faster,temperature evenness,cooling faster.(the temperature can be up to 50 to 80 centigrade)It can better meet technological requirements about lead-free soldering.Lower heaters adopt Hot air & IR mix heating. IR acts on the heating area directly; in the meanwhile, hot air works. They interact to heat quickly, and keep temperature even. (heating-up speed is up to 10 centigrade per minute.
4.Independent 3 heaters, upper and lower heaters can realize move synchronously and automatically,can reach IR every position.Lower heater zone can remove up and down,support PCB board. bottom pre-heating area along X/Y axis. Lower heater can move up/down and support PCB,auto-controlled by motors. It can realize the upper and lower heater able to move towards target BGA, without moving PCB.
5.PCB board adopts high accuracy slider to make sure the mount precision of BGA and PCB.
Unique bottom preheating table made of Germany-imported good quality heating materials plated IR tube & constant temperature glass anti-dazzle (heat-resist up to 1800 C), pre-heating area up to 500*420mm.
6.Preheating table, clamping device and cooling system can move integrally in X axis that make PCB locating & desoldering safer and conveniently.
7.X and Y axis adopt motor automatic control moving way to make the alignment faster and more convenient,make the most use of the equipment space,realization of repairing large area PCB with a smaller volume of equipment.The Max.plate size can reach 650*610mm,no repair dead corner.
8.Double rocker control the camera and upper and lower heating platform to make sure the alignment precision accuracy.
9.Inbuilt vacuum pump, rotate 360 in angel; fine-adjusting mounting suction nozzle.
10.Suction nozzle can detect BGA pickup and mounting height automatically with pressure controllable within 10 grams; zero pressure available to smaller BGA pickup and mounting.
11.Color high-resolution optical vision system, movable by hand in X/Y axis, with split vision, zoom in and fine-adjusting functions, aberration distinguish device included, auto-focus, software operation, 22x optical zoom; reworkable max. BGA size 80*80MM;
12.With 10 segments of temperature up (down) and 10 segments of constant temperature control,can save many segments of temperature.analyze the temperature parameter curves on the touch screen.
13.Many sizes of alloy nozzle, easy for replacement; can locate at all angle.
14.With 5 thermocouple ports, can real-time detect and analyze temperatures at multipoint.
15.With a solid operation display function to make the temperature control more reliable.
16.It can generate SMT standard temperature removing curve automatically in different regions and different environment temperature,don’t need to set curves manually, anybody can use it even without experience, realize machine intelligence
17.With the camera that can observe the melting point of solder side, it is convenient to determine the curve (this feature is optional items).
Technology Parameter
Total power | 7600W | |
Upper heater power | 1200W | |
Down heater power | 1200W | |
IR heater power | 5000W(2000W control) | |
Power Supply | (Double Phase)220V,50/60Hz | |
Locating Way | The V-shaped card slot fixes the PCB, the laser positioning light quickly locates, and the X and Y axes can be moved freely by the joystick control motor; | |
Number of drive motors and control area | 6pcs(Control the X and Y axes of the heating head of the equipment to move, the X and Y axes of the alignment lens move, the heating head Z1 in the second temperature zone is electrically raised and lowered, and the Z axis of the upper heating head moves up and down); | |
Whether the preheating area of the third temperature zone can be moved | Yes (electrically moving) | |
Whether the upper and lower heating heads can be moved as a whole | Yes (electrically moving) | |
Whether the alignment lens can be automatically | Yes (automatic movement or manual controlled movement) | |
Whether the equipment has a suction and feeding device | Yes (standard) | |
The third temperature zone heating (preheating) method | Using bright infrared heating light tube imported from Germany (advantage: fast heating, when the equipment is heated normally, the temperature around the PCB motherboard and the temperature of the chip to be repaired will not form a large temperature difference, so as to ensure that the PCB motherboard will not be deformed or twisted phenomenon, which can better improve the soldering yield of the chip) | |
The second temperature zone control mode | Electric automatic lift | |
temperature control | High-precision K-type thermocouple (Ksensor) closed-loop control (Closed Loop), independent temperature measurement up and down, temperature control accuracy up to ± 1 degree; | |
Electrical material selection | Taiwan touch screen + high precision temperature control module + Panasonic PLC + Panasonic servo + stepper driver | |
Max PCB size | 630*480mm(Actual effective area, no dead angle for repair) | |
Min PCB size | 10*10mm | |
Number of temperature measurement interfaces | 5pcs | |
Chip zoom in and out | 2-50X | |
PCBthickness | 0.5~8mm | |
Applicable chips | 0.8*0.8~80*80mm | |
Applicable chip minimum pitch | 0.15mm | |
Mounting maximum load | 800g | |
Mounting accuracy | ±0.01mm | |
Machine Dimension | L970*W700*H830mm | |
Machine Weight | About 140KG |