Cuboid Shape Compact Design Bitumen Emulsion Plant With Continuous Production

Description

GRL series Bitumen Emulsion Plant is specially designed based on years of experience of bitumen emulsion production and various demands from clients. It is simple in structure and easy to operate, and can be used in all kinds of production of bitumen emulsion. Its capacity is 5~8 t/h.

Bitumen emulsion consists of three basic ingredients: bitumen, water, and an emulsifying agent. Based on specifications it may contain other additives, such as stabilizers, coating improvers, anti-strips, or break control agents. It is well known that water and asphalt will not mix, except under carefully controlled conditions using highly specialized equipment and chemical additives.

Working Principle

There is stator and rotor inside the colloid mill, and the rotor is rotating at a very high speed driven by motor. When the bitumen and soap water are pumped into the colloid mill, they will be sheared for hundreds of thousands times. The mixture are sheared, pushed centrifugally, rubbed, hit and torn, fulfilling the dispersion, shearing and emulsion. The particle distribution becomes narrower and it will be easier to be stored and applied.

Features

1. This equipment uses automatic control system to monitor and regulate asphalt content in emulsified asphalt automatically. Two soap tanks are equipped to mix the materials and drain water in turn for continuous production. Flow rate is governed by electrical regulating valve, which saves human labor and reduces labor intensity.

2. The key part of this plant colloid mill is independently developed by our company. Its special structure of pilot rotors clearance is likely to keep tiny fixed clearance. It is made of special stainless steel with properties of wear resistance and corrosion resistance. Its emulsion fineness is less than 5μm.

3. High efficiency plate heat exchanger is firstly equipped to cool the finished emulsified asphalt, improve the stability of emulsified asphalt storage and provide the possibility for successive and large scale construction of Micro-surfacing. The cooling water that have been heated is used for producing emulsified asphalt again, which saves clear water heating expense to reduce production cost and makes the process environment friendly and energy.

4. PLC system controls production, electromagnetic flow meter collects signals, frequency governing motor controls the rotation speed of asphalt pump, electrical regulating valve or gate valve governs the emulsion flow rate (displayed by both electromagnetic flow meter and scale flow meter). By the above means, asphalt content in emulsified asphalt (ratio of asphalt to water) can be accurately and stably controlled.

5. Independent and automatic thermal oil heating system is equipped to warm all the pumps before production, which is easy and convenient to replace baking with blowtorch.

Structure & Components:

1. Water system

It consists of soap tank A, soap tank B, and heat exchanger.

2. Soap Solution System

It consists of soap tanks, solution pump, glass rotameter, electrical regulating valve and manual modulation valve.

3. Asphalt Supply System

It is consisted of asphalt pump, asphalt hose (heat resistant rubber hose or stainless steel bellow) and asphalt tank.

4. Emulsion System

It includes colloid mill, sampling valve and heat exchanger.

Our advantages

Our factory, DEZHOU FEITENG ROAD CONSTRUCTION EQUIPMENT CO., LTD., specializes in designing and manufacturing asphalt equipment, mainly including asphalt melting equipment for drum/box/bag packing, asphalt tank, asphalt emulsion equipment and asphalt sprayer, also we have the big advantages as below,

1. Independent design and professional manufacturer.

2. Production capacity over 200 sets per year.

3. All equipments with compact structure, suitable for container load.

4. Select premium steel with high quality.

5. Complete production control with detailed record and video.

6. Our factory had passed ISO system authentication, including ISO9001, ISO 14001, OHSAS18001.

7. We manufacture our standard equipment, also welcome OEM and ODM.

Our service

Our factory, DEZHOU FEITENG ROAD CONSTRUCTION EQUIPMENT CO., LTD., specializes in designing and manufacturing asphalt equipment, you may get as below,

1. Design drawing as your requirement

2. Equipment solution as your real condition

3. Quality equipment as your order

4. Quick response as your time

5. Fast delivery as your demand

6. Complete warranty as your expect

Quality product, quick response and cost saving.

Delivery and shipping

1. Production time around 5-15 days per set

2. Suitable for 40 HQ container loading

3. Trade terms EXW, FOB, CFR, CIF

After sale service

1. Warranty one year

2. Online support service and video technical support

3. Free spare parts

4. Field installation, commissioning and training, field maintenance