45x8x0.3Mm Stainless Steel 420J2 Rotary Cutter Blades For Metal Cutting Lines

Description:

Here is the manufacturing process for circular cutting blades:

1,Material Selection

• High-carbon alloy tool steel or high-speed steel are typically used.
• The material needs to have high hardness, good wear resistance, and sufficient toughness.

2,Forging and Shaping

• The steel material is heated to high temperature and shaped through mechanical forging.
• This initial forming step gives the blade its basic geometric shape and dimensions.

3,Heat Treatment

• The pre-formed blades undergo tempering, quenching, and other heat treatment processes.
• This increases the blade's hardness and wear resistance while maintaining appropriate toughness.

4,Precision Grinding

• High-precision grinding machines are used to grind and finish the blade surface.
• This final machining step ensures the blade's surface finish, dimensional accuracy, and sharpness.

5,Coating Application

• Special coatings, such as titanium-based or nitriding treatments, are applied to the blade surface.
• This further enhances the blade's wear resistance, corrosion resistance, and cutting performance.

6,Inspection and Packaging

• The manufactured blades undergo strict testing of dimensions, hardness, and other specifications.
• Qualified blades are then packaged with anti-rust protection before being made available for sale and use.

Rotary Slitter Blade Specifications:

Here are the key considerations when using circular cutting blades for cutting composite materials:

1,Blade Selection

• Choose blades with specialized coatings or materials to improve cutting performance on composites.
• If the composite contains metal components, select blades with carbide tips.

2,Tool Adjustment

• Adjust the blade speed and feed rate based on the hardness and layup of the composite material.
• Multi-pass or stepwise cutting may be necessary to ensure clean, quality cuts.

3,Workpiece Clamping

• Composites are prone to deformation, so secure the workpiece firmly using appropriate fixtures.
• Avoid any workpiece movement or vibration during the cutting process that could affect accuracy.

4,Chip Management

• Composite cutting generates various types of debris that need to be regularly cleared.
• Some composite chips may have sharp edges, so handle with care for safety.

5,Subsequent Processing

• For certain multilayer composites, additional cutting or further machining may be required.
• Ensure consistent quality and efficiency in any downstream processing steps.

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