Automatic Plastic Injection Molding Machine PET Bottle Preforms Making Machine
Features:
The RMZ series adopt high efficiency motor and pump control technology. It accomplish high energy saving, high precise, high response, low noise and easy to be controlled. Under ideal situation, the energy saving could be 40% better than various pump and even 70%~80% better than traditional pump.
In addition, the machine adopts highly sensitive pressure feedback equipment. The close loop design helps the machine move more precisely and stably. Besides, the motor only work when necessary and it won’t create extra heat and that will lower the oil temperature. Sometime the hydraulic oil even doesn’t need to use extra power to cool down. And this helps the machine to save more energy.
Machine Features
-High Energy saving Under the ideal working state, Power consumption is 40% less than that of variable displacement pump and 70% less than that of fixed displacement pump, save the cost effectively.
-High precision Precise control of low pressure & low flow, repeating precision is less than 0.5%. Weight error of the products is 0.4%~0.7%, with semi-close loop system nearly.
-Fast response With steady capability, servo gearshift dynamical control system has equipped with pressure feedback device with high precision and sensitivity, which forms close-loop precision control, cycle time effectively shortened and improving production efficiency.
-Low noise Different from ordinary fixed pump injection molding machine, servo power-saving injection molding machine is working only when necessary. And working noise 70dB,will be much quieter for your working area.
-Oil temperature rise slowly The system can restrain arising of oil temperature, so smaller oil cooling system can be used in the machine.
-PQ control Control pressure and flow simply by inputting simulated voltage of pressure (P) & flow (Q) into the computer.
A Injection Unit
•A07) Oil temperature indication
•A08) Adjustable such back before and after refilling
•A09) Auto sprue break
•A10) Linear transducer to control programmable injection position
•A11) Cold start screw prevention
•A12) Sliding Mechanism for hopper
•A13) Gas Nitrated hardened screw and Barrel
•A14) Screw back pressure con troll with pressure relief valve
•A15) Hand Operated Lubrication Unit
B. Clamping Unit
•B01) Five Point twin toggle locking system
•B02) Case Hardened toggle, Brackets and links with hardened
PIN & BUSH
•B03) Motorized mould height adjustment for quick mould change
•B04) Auto tonnage setting facility
•B05) Low pressure precise mould protection with pressure and time
setting
•B06) Five stage Mould closing
•B07) Five stage Mould opening
•B08) Hydraulic cushioning for consistent mould opening position
•B09) Linear transducer to control programmable clamp system
•B10) Electrical and hydraulic (Dump value) interlock safety gate
•B11) Moving platen with mechanical support with Teflon
•B12) Hydraulic Ejector with Multi stroke
•B13) Auto lubrication unit
C. Ejector
•C01) Linear transducer to control programmable ejector position
•C02) Multiple stroke ejection
•C03) Ejector forward/ backward speed adjustable
•C04) Ejector forward/ backward pressure adjustable
•C05) Two stage in ejector forward/ backward operation
•C06) Additional safety of sensing ejector backward position with
proximity switch
D. Hydraulic
•D01) Compact and Simple design
•D02) Sealing ring imported from Japan, a total four leak-proof protection to
prevent the oil leakage.
•D03) Proportional value for pressure and speed
•D04) Variable displacement pump system attached with pulse absorber
•D05) High magnetic closed-loop oil filter to effectively remove debris of the
oil, the filtration is up to 10um.
•D06) Easy access to hydraulic elements for ease maintenance
E. Controller
•E01) Display type LCD QVGA B/W of 5.7 “with 100 membrane keys
•E02) Multi-CPU control, with 32 bit
•E03) Precise temperature control, the precision is of ±1 degree
•E04) Four forms of switch at the end of injection, they are time,
location, pressure, and speed.
•E05) Breaker and air switch are imported from Japan, the brand of
Micro switch is Omron
•E06) Instruction cycle time of controller in 0.4 microseconds
Technical Data ----- Automatic Plastic Injection Molding Machine
Item | Unit | Technical data | ||
Max. clamping force | KN | 3800 | ||
Max. opening force | mm | 680 | ||
Space between tie bars | mm | 680×680 | ||
Mould height | mm | 250-710 | ||
Max. daylight | mm | 1390 | ||
Ejector force | KN | 90.7 | ||
Ejector stroke | mm | 170 | ||
Ejector quantity |
| 13 | ||
Screw diameter | mm | 65 | 70 | 75 |
Screw L/D ratio | L/D | 22.6 | 21 | 19.6 |
Theoretical shot volume | cm3 | 1061 | 1231 | 1413 |
Plasticising weight(PS) | g | 966 | 1120 | 1286 |
Injection pressure | Mpa | 203 | 175 | 152 |
Theoretical injection rate(PS) | g | 308 | 357 | 410 |
Plasticising capacity(PS) | g/s | 50.6 | 60.5 | 71.5 |
Screw torque | N.m | 2860 | ||
Max. screw rotate speed | r/min | 150 | ||
Injection stroke | mm | 320 | ||
Carriage push force | KN | 110.5 | ||
Pump motor power | KW | 37 | ||
Pump pressure | Mpa | 16 | ||
Heating power | KW | 25 | ||
Heating zone |
| 5 | ||
dimensions | m | 6.8×2.0×2.3 | ||
Net weight | t | 15 | ||
International designation |
| 3800-2150 |