Carbonated beverage rising filling capping 3 in 1 machine
carbonated beverage bottling machine
1.Product: Beverages
2.Bottle: PET
3.PLC control, touch screen, SS304
The series of machine are the integrated rinsing, filling and capping machine, suitable for filling various PET bottled carbonated beverages.
charateristic
1. Bottles are transported with neck clipped in the filling monoblock, which features1Bottles with same and nearly same diameter can be changed easily with no need to adjust equipments. Even when bottles change a bit in diameter, you only need quite short time to change starwheels of bottle-block parts. This improvement helps the customer to ease operation and save time.2Be able to avoid second pollution from rubber clamp.
2. Bottle infeed by combination of infeed screw and infeed starwheel. Equipped with bottle jam protection device.
3. The high efficiency atomizing spray nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water.
4. Adopt ring cylinder and equip CIP(SIP) cycling channel; high accurate and speed level favles are reasonably structured with accurate filling.
5. Use ZALKIN capping technology and magnetic contortion variation device to ensure stable and reliable capping quality which is suitable to high speed production line.
6. The height of bottle outfeeding conveyor does not need to be adjusted when changing bottle shape.
Technical parameter
odel | DCGF 16-12-6 | DCGF 18-18-6 | DCGF 24-24-8 | DCGF 32-32-10 | DCGF 40-40-12 | DCGF 50-50-15 |
Washing No | 16 | 18 | 24 | 32 | 40 | 50 |
Filling No | 12 | 18 | 24 | 32 | 40 | 50 |
Capping No | 6 | 6 | 8 | 10 | 12 | 15 |
Production Capacity(500ml) | 3000BPH | 5000BPH | 8000BPH | 12000 BPH | 15000 BPH | 18000 BPH |
Install Capacity(KW) | 3.5 | 4 | 4.8 | 7.6 | 8.3 | 9.6 |
Overall size | 2450×1800×2400 | 2650×1900×2400 | 2900×2100×2400 | 4100×2400×2400 | 4550×2650×2400 | 5450×3210×2400 |
Machine pictures
washing
filling
capping
electrical system
3. The working process
The bottle enters into the rinsing part of three-in-one machine through air conveyor. The gripper installed on the rotary disk catches bottle and turns it over 180 degrees and makes the bottleneck face ground. In the special rinsing area, the nozzle on the gripper sprays juice to rinse bottle inwall. After rinsing and draining, the bottle turns over 180 degrees along the guide rail and make the bottleneck faces sky. Then rinsed bottle is transferred to the filling part through poking bottle starwheel. The bottle that enters into the filler is hold by neck holding plate. The filling valve acted by the cam can realize up and down. It adopts equal pressure filling way. The filling valve opens and begins filling when it moves down and touches thebottleneck, the filling valve move up and leave the bottleneck when it finishes filling, the full bottle is transferred to the capping part through hold neck transition poking wheel. The stop screwing knife holds the bottleneck, keeps bottle upright not rotating. The screw capping head keeps in revolution and autorotation. It can finish a whole capping course including catching, pressing, screwing, discharging through the action of the cam. The full bottle is transferred to bottle outlet conveyor to the next process through starwheel. The whole machine is enclosed with windows, the height of enclosed window is higher than the peak of the 3 in 1 machine, in the bottom of the enclosed window has return air outlet.
about our company
our main production lines:
1. bottling minereal/pure water production line;
2. barrel mineral/ pure water production line
3. bottling carbonated beverage production line (like coca cola);
4. bottling juice production line;
5. canning beverage production line;
6. glass bottle beer production line;
7. milk/tea filling&package line;
8. oil filling&package line;
our two workshops
certificates