Automatic 4 In 1 PET Bottles Monoblock Pulp Fruit Granule Juice Filling Machine Processing Plant Equipment
The equipment is used to produce granular juice beverages. Cleaning, granule filling, juice filling and capping are integrated in one machine.The most advanced technology from Japan and Germany is employed in the design. Spring cramps are used in the bottle washing process.
The empty bottles can be turned over 180~ along the conveying rail. There are two times of internal and external washing, the efficiency of bottle washing is high.The gravity fixed liquid surface filling is used.
The filling is fast, the amount of liquid is accurately controlled and the dropping and leakage are avoided.The filling by spring type liquid lever controlling filling valve, no dripping. The liquid lever is easy to control. All construction made of SUS304, There is no dead corner inside filling valve.The magnetic torque is used for screw capping.
The power of screw capping can be adjusted without steps. The power of the screw capping can also be fixed, and the caps will not be damaged, the capping is reliable.The whole machine is controlled by PLC with touch-screen as the human-machine interface. The amount of the drinks in the storage tank can be controlled automatically.
The filling and capping will be stopped automatically when there is no bottle. When bottles are cramped wrongly or when caps are not available, the machine can be stopped automatically.The frequency changing technology is used to adjust the operation speed sleeplessly. The production capacity can be displayed digitally and can be adjusted conveniently.
1)Except the down framework, the transmission parts and some parts that must be made of special materials. Other spare parts are made of stainless steel 304.
2)The roller bearing is made of stainless steel, the sealing ring is made of EPDM material, and plastic is made of UMPE.
3)The gripper is made of stainless steel, the position where hold the bottleneck is also made of stainless steel, compared with the traditional rubber gripper, it is much hygiene, durable, and no quick-wear parts, the screw parts of the bottleneck can avoid being polluted by the rubber gripper.
4)The gripper equipped with high-efficient spray nozzle, it can develop to any position of inwall of the bottle, and can save rinsing water. There is a cover above the spray nozzle which can prevent water spilling; and there are regulatory recycle slot and recycle pipes under the nozzles.
5)Rinsing time can be guaranteed for 4 seconds.
6)By adjusting the height of the rotary parts to adapt for different bottle height.
7)The motivation is derived from the driven system in the framework passed by gear.
8)The supplying of rinsing water is controlled by solenoid valve.
Granule filling part
When the cam rises, the granules enter the measuring cup of the filling valve and start feeding. The feeding stations are the ones on the front cam. After the cam is lowered, the feeding port of the measuring cup in the liquid tank is closed. When it is detected that a bottle has passed, the valve opening cylinder opens the valve on the measuring cup, and the granules is poured into the bottle. Conversely, the measuring cup valve will not be opened if the bottle is not detected. The granule are smaller than the diameter of the bottle mouth. Generally, the maximum size of the 28-mouth bottle is 15mm (the 38-mouth bottle can be made larger), but the granule diameter cannot exceed 20mm. The measuring cup valve is filled with PTFE or stainless steel adjustment pad. To adjust the internal capacity, this needs to be done manually. The total capacity of the measuring cup is based on the customer's largest product volume. When a small capacity is required, an adjustment pad is added in each measuring cup to adjust the capacity of the granule.
Juice filling part
1) Adopted Germany anti-corrosion non-maintaining bearing that can reduce the pollution of filling to the environment.
4) The filling system has a CIP circulation system to wash the pipeline and fake-cup used for cleaning filling valve. This system can clean the liquid pipe, liquid tank and filling valve etc. effectively.
Capping part
4) A group of photoelectric switches are settled on cap-falling guide. The machine will stop when there is no cap on the guide. 5) A bottle inlet detect switch is settled on the screwing capper.
6) There is a cap-lock cylinder in the joint between the cap-falling guide and poking cap plate. It is realize that no feeding no cap.
Technical parameters | ||
Model | 12-12-12-5 | 18-18-18-6 |
Capacity (B/H) | 3000 | 5000-6000 |
Bottle size | 250-1500ML | 250-1500ML |
Water Pressure | 0.2MPA | 0.2MPA |
Water consumption(kg/h) | 600 | 700 |
Washing station | 12 | 18 |
Filling precision | ±2mm | ±2mm |
Air pressure | 0.6Mpa | 0.6Mpa |
Air consumption | 0.6m3/min | 0.6m3/min |
Power(kw) | 5 | 6.5 |
Weight(kg) | 3800 | 4300 |
Dimension(L*W*H) | 3200*1900*2200mm | 3800*2100*2200mm |
Machine Structure Chart:
Transducer | Mitsubishi | 2.2K |
Touch screen | Easyview-TaiWan | MT6070 |
PLC | Mitsubishi | FXIS-20MR |
Stabilized voltage supply | MingWei-TaiWan | S-35-24 |
Contactor | Schinder | CJX2-0910 |
Approach switch | Autonics | PR18-8DN |
Air switch | Schinder | 3P-D20 |
| | IP-C3 |
Application: