Mobile Rotary Tunnel kiln for Auto Clay Brick Manufacturing Plant, 7.2m section

Application:

Mobile Rotary Tunnel Kilns are used for the clay brick factories, to solve the brick drying and burning. This new kind of burning kiln is designed by my company and get about 12 Chinese patents. Mobile Rotary Tunnel Kilns can provide customers with daily 100000 bricks, 200000 bricks or 300000 bricks. Compared with traditional Hoffman kilns and masonry kilns, Rotary tunnel kilns with the features of lower investment, higher automation, easy operation, less maintenance, lower damage rate of finished bricks, etc.

Specifications:

Features:

Whole kiln system adopts movable design, no need kiln cars and operating machines. This design can reduce around 30% investment for customers
Suitable for wide range of raw materials, such as construction waste, river sludge, city living waste, etc
Support pulverized coal and natural gas as burning fuel
No blowers are fixed on top of kiln, reduce the vibration and prolong the refractory cotton usage life
Circular chimney with perfect sealing and connection performance with kiln body
Intelligent monitoring system make burning process can be adjusted according to real-time data
Compare with other brand kilns, my company kilns can save around 40% electricity, coal and heat
No maintenance necessaries within first 5-10 years production

Working Principle

When wet brick green brickss are produced by brick making machines, Robot stacking system will place these bricks on the ground. After certain time natural drying, mobile rotary tunnel kiln will come, the drying section of kiln will start work firstly, then burning section of kiln will move forwards and start to burn the dried bricks automatically. Bricks just stay on the ground in the whole working procedure, while kiln will move at preset moving speed.

Packing and Shipping:

Finished Bricks

According to different usage purpose, finished bricks can be divided into out-wall decoration bricks, and inner-wall construction bricks.

Out-wall decoration bricks come with smooth surface and uniform color , and normally burning fuel is natural gas or coal powder, which is showered into the burning kiln by specific tube system. Out-wall decoration bricks also can be called as Face bricks.

Inner-wall construction bricks, normally featured with rough surface, but higher strength. Burning fuel for inner-wall construction bricks is coal, which can be added into the raw materials, or threw from the top of burning kiln.

Below is the sample for finished bricks, the size, shape and hole rate can be customized as the production requirements of clients.

Customer Show

With around 20 years experience of international trading, Halstec has set up more than 200 brick factories all over the world, such as Indonesia, Uzbekistan, India, Myanmar, Vietnam, South Africa, Zimbabwe, Bangladesh, etc. Below is the glimpse of our clients, hope can be your partner in very soon future.

General RFQ...

Q1: What can the machines be used for ?

These brick making machines can be used to produce fired red clay bricks, solid bricks, hollow bricks, perforated bricks, fired clay bricks, etc.

If you want to set up one brick factory or brick making plant, to make bricks and sell bricks, then you will need these machines.

Q2: How much the machines or whole production line?

Price could be huge difference according to different production requirements. For example, one day make 100000 bricks, one day 200000 bricks, or one day 300000 bricks, would need different model, different capacity machines, also kilns. So if wanna to get accurate reference price, then better consider what kind of factory you want to own first.

You can get reference invest idea as: 200000USD, 500000USD, 1000000USD... etc

Q3: What will be needed for one brick factory?

Actually, when you have an idea to set up brick factory, you have to think about the land, electricity, workshop, brick machines, electrical equipment, brick dryer, brick oven/kiln, etc.

Q4: What should be consider before setup one new automatic brick plant?

-Better to make some investigation for local market requirements, find out which capacity is good to run, for example, one day 100000 bricks, one day 200000 bricks, or one day 300000 bricks??

-Then confirm the brick type and size, and related daily quantity.

- Get the initiatory design for whole line, which can be reference for land purchase.

-Confirm the raw materials condition, better make a material test before purchase land.

-Burn bricks will need burning fuel, so coal powder or natural gas, which one is available.

-Combine the investment to confirm final design for whole brick manufacturing plant

-Start purchase and construction work...