Introduction: Powering Mining Efficiency with Precision Bronze Bushings
In the demanding world of mining, equipment durability and reliability are non-negotiable. VIIPLUS delivers robust solutions with CuSn8 Flanged Bronze Bushings, specifically designed for mining drill rigs and heavy-duty applications. Crafted from high-performance CuSn8 tin-bronze alloy, these metric large-size bushings combine self-lubrication, corrosion resistance, and unmatched load capacity to thrive in harsh mining environments.
Parameter | Details |
---|---|
Material | CuSn8 (CW453K) – 91.3% Cu, 8.5% Sn, 0.2% P |
Load Capacity | Static: 120 N/mm² |
Temperature Range | -50°C to +200°C |
Tolerances | Housing H7 |
Standards | ISO3547, DIN 17662 |
VIIPLUS CuSn8 Flanged Bronze Bushings are engineered to meet the rigorous demands of mining and heavy industry. With ISO3547 compliance, self-lubrication, and customizable metric sizes, they deliver longer lifespan, lower operational costs, and enhanced safety for your equipment.
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Keywords: CuSn8 flanged bushings, mining drill rig bearings, ISO3547 bronze bushings, metric large-size bearings, VIIPLUS mining solutions
Bronze alloy | Chemical Composition (%) | Type |
CuSn8 | Cu=91.3% Sn=8.5% P=0.2% Pb=0% Zn=0% | Lead Free |
CuPb10Sn10 | Cu=Balance. Sn= 9~11%, Pb=9~11% | With Lead |
Bronze Bearings and Bronze Sleeve Bushings made of CuSn8 with Lubrication Indents
Max. load | Static | 120N/mm² | Hardness HB | HB 110-150 |
Dynamic | 40N/mm² | Elongation | 40% | |
Max. speed (Lubrication) | 2m/s | Temp. | -100℃~+200℃ | |
Max. PV | 2.8N/mm²*m/s | Friction coefficient | 0.08~0.25 | |
Tensile strength | 450N/mm² | Thermal conductivity | 60W(mk)-1 | |
Alloy hardness | 250N/mm² | Coef. of thermal expansion | 15x10-6k-1 |
OPERATING PERFORMANCE | |
Dry | Poor |
Oil lubricated oilless slide bearing | Good |
Grease lubricated | Good |
Water lubricated | Poor |
Process fluid lubricated | Poor |
Wrapped bushing, Bronze CuSn8P, DIN 1494 / ISO 3547, Low-maintenance | |||
TECHNICAL DETAILS | |||
Specific load capacity static | ≤ 120 [N/mm2] | Temperature strain | - 40 [°C] to + 250 [°C] |
Specific load capacity dynamic | ≤ 40 [N/mm2] | ||
Sliding speed | ≤ 2.5 [m/s] depending on lubrication | Max. PV-value | 2.8 [N/mm² x m/s] |
Friction value | 0.05 [µ] to 0.12 [µ] | ||
MATERIALS | |||
Support material | CuSn8P (DIN 17662) | alternative CuSn6P available | |
TOLERANCE DETAILS | |||
Housing Ø | H7 | Shaft tolerance | f7 to h8 |
Bushing inner-Ø after mounting | H9 | ||
SHAFT MATERIAL | |||
Steel, hardened or untempered | |||
Surface roughness ≤ Ra 0.8 | |||
PROPERTIES | |||
Economic solution for bronze bearing application due to a thin wall thickness. High load capability and good stability with low abrasion. Suitable for rough working conditions, good corrosion resistance. Lubrication holes for maximum grease storage and the lowest maintenance intervals. | |||
RANGE OF APPLICATION | |||
Agriculture machinery, truck cranes & construction machinery, suitable for impact loads | |||
MAINTENANCE | |||
It is a low maintenance bushing material. An initial greasing during installation is necessary, after that periodic greasing with oil or grease is mandatory. The lubrication holes are an excellent lubrication depot and keeping maintenance to a minimum. | |||
MOUNTING ADVISE | |||
Housing | Chamfer min. 1.5 mm x 15-45°, for easy bushing alignment | ||
Shaft | Chamfer 5 mm x 15°, for easy insertion of the shaft | ||
We advises to use a force fitting mandrel for the installation of the bushing. It might be necessary to apply some grease on the outer surface of the bushing when press fitting it into the housing. |