Ship Unloader System Grab Type Ship Unloader for Coal and Ore Bulk Material Handling Ship Unloader
The SSI-HDCZ ship unloader are generally tailor made according to client`s technical specification requirement.
Bridge-type ship unloader including self-propelled trolley type and wire rope drawing trolley type. Wire rope drawing trolley type including main and auxiliary trolley type and differential four drums trolley type. Differential four drums trolley type including mechanical differential four drums trolley type and electric differential four drums trolley type.
Mechanical (electric) differential bridge-type ship unloader is most advanced and widely used today. Its hoisting system, opening system and drawing system, are controlled by four drums. It was particularly designed for specializing in professional bulk handling solutions that provide very highest levels of performance.
By using large transport ships to ship the whole machine without dismantle, which greatly shortens the installation and commissioning time of equipment at the customer’s site.
model | Self-propelled trolley | Main and auxiliary trolley | Mechanical differential | Electric differential |
weight(%) | 100% | 80% | 60~65% | 60% |
stability | 1.4 | 1.5 | 1.7~1.8 | 1.7~1.8 |
Wire rope lengtg | 1 | 6 | 2.5 | 2.5 |
Power consumption | 1 | 2.5 | 1.1 | 1.2 |
Operating cost(%) | 100% | 95% | 90% | 90% |
Fault and maintenance | Breakdown rate high and hard to maintain | Breakdown rate low and easy to maintain but wire rope system is complicated | Wire rope system is simple, easy to change gear reducer is specific design,hard to maintain and change | Wire rope system is simple,gear reducer is standard,easy to maintain,electrical system is complicated |
Cost of fundamental and facilities(%) | 100% | 95% | 85% | 85% |
model | Mechanical differential | Electric differential |
weight(t) | 1100 | 1050 |
Rail distance(m) Wheel distance(m) | 18~28 18 | 18~28 18 |
No of wheel Wheel pressure T Driver KW | 40 50 7.5*10 | 40 50 7.5*10 |
Luffing mechanism KW | 90~110 | 90~110 |
Four drums mechanism KW | Start 2X500KW Runing 315KW | 4*400 |
Specification of ship unloader | ||||||||||||||||
vessel | capacity | unload time | lift capacity of grab | weight of single grab | cycle times | one cycle | density of bulk material | rail distance | rail | wheel pressure | extending reach distance of grab | rear reach distance of grab | hoisting speed | lowering speed | trolley speed | traveling speed |
DWT | t/h | hours | T | T | s | t/m3 | m | kN | m | m | m/min | m/min | m/min | m/min | ||
1000 | 340 | 2.94 | 10 | 5.5 | 61.82 | 58.23529412 | 0.85 | 16 | QU80 | 350 | 23 | 21 | 90 | 100 | 120 | 25 |
5000 | 500-2000 | 2.5~10 | 12.5~48 | 7.3~28 | 67.42~71.43 | 52.56-53.4 | 0.8~0.9 | 10.5~20 | QU80~100 | 245~600 | 24~28 | 8~16 | 100~160 | 120~190 | 150~240 | 20 |
8000 | 1000 | 8.00 | 25 | 14.8 | 67.57 | 53.28 | 20 | QU100 | 350 | 28 | 17 | 135 | 150 | 180 | 20 | |
20000 | 800-1000 | 20.00 | 22~30 | 13.3~14.8 | 55.56~67.57 | 53.28~64.8 | 0.85 | 16~22 | QU80~120 | 330~530 | 24~38 | 21 | 12~135 | 135~150 | 180 | 20~25 |
30000 | 1250 | 24.00 | 32 | 19.6 | 63.78 | 56.448 | 0.95 | 16 | QU100 | 505 | 33 | 14 | 135 | 150 | 220 | 25 |
35000 | 800~1600 | 21.88~43.75 | 22~40.5 | 12.8~25 | 62.52~76.19 | 54~57.6 | 0.85~0.95 | 14~24 | QU80~100 | 330~530 | 27~31 | 11~19 | 120~135 | 135~180 | 180~220 | 20~25 |
50000 | 1250~1650 | 33.3~40 | 32~40 | 19.5~25 | 60~67.35 | 56.16~60 | 0.85~0.95 | 22~26 | QU100~120 | 500~520 | 30~33 | 17~19 | 150~200 | 180~240 | 180~220 | 20~25 |
70000 | 1250~1750 | 40~56 | 34~42 | 20.5~25.75 | 52.08~68 | 53~69.12 | 0.85~0.9 | 22~30 | QU100~120 | 500~600 | 32~40 | 16.5~27 | 160~220 | 190~240 | 180~240 | 20~25 |
100000 | 1000~1800 | 55.56~100 | 30~46 | 18~27.6 | 55.56~75.12 | 48~64.8 | 0.8-1 | 22~26 | QU120 | 450~600 | 30~38 | 17~20 | 135~180 | 150~220 | 180~240 | 25 |
150000 | 1800~2100 | 71.42~83.33 | 45~52 | 27.2~31.5 | 63.16~66.67 | 54~57 | 0.90~2.4 | 24~28 | QU120 | 600~736 | 39~41.5 | 19~24 | 160~200 | 190~240 | 200~240 | 20~25 |
Main structure of bridge-type grab ship unloader
Mechanism of bridge-type grab ship unloader
1.Traveling mechanism
2. Main structure of bridge-type ship unloader
3. Hopper system
4. Grab bucket hoisting mechanism(mechanical differential four drums)
5.Grab bucket(wire rope reeving system)
6. Luffing mechanism
7.Wire rope reeving system of luffing mechanism
8. Cantilever safety hook device
9.Wire rope reeving system of wire rope support trolley
Overview of production process
About us
Shanghai Sunshine Industrial Technology Co., Ltd. takes the development of precision manufacturing capability as its strategic goal, integrates design capability and manufacturing capability, designs professional equipment and systems for handling various dry bulk cargoes, and specializes in manufacturing large and medium-sized precision parts for the equipment. Shanghai Sunshine has excellent R & D and design ability of bulk cargoes conveying equipment and integrates the outstanding manufacturing capacity and years of rich manufacturing experience of Tonglu Fuchunjiang Power Generation factory. Shanghai Sunshine has strong technical ability and production ability with high quality and low labor price. Our load and unload equipment including train tipping machine, ship unloader, ship loader, etc. Our conveying equipment including belt conveyor, screw conveyor, chain bucket conveyor, scraper conveyor, inner bypass low-pressure dense phase pneumatic conveying system, etc. And our storage equipment including bucket wheel stacker reclaimer, harrow reclaimer, scraper conveyor, etc. In addition Shanghai Sunshine also provide parts and welding steel structure for heavy equipment.
Photos of our factory