Automatic Busbar Production Assembly Line PLC Control

The automatic assembly machine can realize automatic assembly of busbar. It reduces manpower and improves the product quality and working efficiency. The working principle is to recognize the busbar type and adjust all the parameters of the machine automatically by scanning the bar code. With the interconnection of PLC, network, touch screen and IPC etc, it can also connect with ERP and automatic inspection machine.

The automatic assembly machine has self checking functions, including self diagnosing each input and output signal, preventing failures and counting the machine's OEE (comprehensive utilization rate) for the big data analysis in the future.

1. The semi-automatic busbar production line can realize automatic clamping from left to right and down to up which is convenient for drilling and riveting.

2. The production line is flexibly compatible, suitable for busbar with width 74.5mm-350mm.

3. The electrical control system can clamp at the same time or separately.

4. The semi-automatic busbar assembly line is a cost-effictive production line and more stable which can decrease the ng rate and labour cost and increase the working efficiency.

5. The clamping is powered by air compressor 5-8mpa, which only comsumes the air when operation and is more environment-friendly comparing with the electrical comsumption of oil pressure.

Pre-assembly station: Operators will pre-assemble and fix busbar main parts by the fixtures and transfer the busbar to the automatic reversal station manually.

Automatic reversal station: When busbar arrives in the reversal station, operator shall fix the busbar by clamp and start riveting on one side. After one side is done, rotators will be reversed 180 degrees for other side’s riveting.

Accessory assembly station: After busbar is riveted, operator will assemble the busbar accessories at this station.

Equipment data on semi-automatic busbar assembly line

FAQ

Q1: Are you a factory or trading company?

A1: Our factory located in Zhengjiang city which is specialized in busbar assembly equipment and switchgear assembly equipment such as busbar assembly system, busbar testing machine, busbar wrapping machine and busbar accessores. Our sales office located in Suzhou city which traffic is more convinent.

Q2: Where is your factory location? How can I visit there?

A2: Our factory is located in Jiangsu, China, welcome to visit us at any time. You can take the plane to Shanghai and then take the highway to Changzhou Bei Station(1 hour), then we will pick u up.