Large Production Capacity Machines JLK-710/61 Large Production Capacity Machines

Product Description:

The machine is used for stranding copper, Aluminum. Stranding unilay and reverse concentric, round, compressed, compacted or sector shaped conductors to be used for the cable manufacturing or for the Over Head Conductors. Rigid stranding lines are ideal machine for making conductors of large size for LV/MV/HV power cables and over head conductors (AAC/AAAC/ACSR). Prepared for Bobbin Dia. 630mm to 710mm with automatic side or floor loading system at 45°as well as special systems adapted to customer need. Confuguration from 19 to 127 wire.

Features:

• Product Name: Rigid Frame Stranding Machine
• Color: Customized
• Warranty: 12 Months
• Stranding Pitch: stepless adjust on PLC
• Wire Twisting Machine: Yes
• Cable Rotation Machine: Yes

Contant tension control system and intelligent brake system:

By Tracking(Supersonic) the length of wire wrapped on bobbin, the length of wire remaining on bobbin will be detected and transmitted to PLC. The PLC will control the in-taking air by proportional valve and make the tension of wie constant following the length of wire remaining. Two groups controlling the tension of brake dics for paying-off to ensure the pressure on dics equal. Pneumatic brake system is controlled by intelligent brake system. When energency stop of machine, the speed signal of each cage will be trasmitted to PLC by sendsor. PLC will make calculation automatically and provide different brake force to each cage by proportional valve accordingly. Then the different cage will stop synchronized

Technical Parameters:

Main advantage of rigid stranding machine

• The whole machine is driven by separate motors. Each section of the stranding body and traction is driven by a separate motor and driven by a special gear box.
• Compared with the traditional ground shaft driven frame winch machine, the twisting body rotates, which simplifies the structure and makes the maintenance of the equipment more convenient.
• The whole machine is controlled by Siemens S7-200 series PLC, and various production process parameters are set through the touch screen. Each stranding and traction section is driven by an AC variable frequency motor, and the motor driver is a frequency converter device. In order to ensure transmission accuracy, the transmission motor It adopts grating encoder feedback and the whole machine adopts bus communication method to ensure the accuracy of signal transmission. During actual production, the user sets the process parameters such as the pitch of each strand and the speed of the production line on the touch screen according to the specifications of the cables required to be produced. The PLC automatically calculates the speed of each transmission part when starting up the machine to ensure that the entire The synchronization of the machine and the accuracy of the stranding pitch are achieved, and the stepless speed regulation of the entire machine is achieved. The electronic control system has advanced technology, easy operation and reliable operation.
• The digital quantity is used to detect wire breakage, which can accurately determine the wire breakage signal of any disk in each section of the strand, and display which section and disk of the wire is broken on the touch screen of the main console, making the wire breakage detection more precise and accurate. Significantly improved, the detection accuracy is ensured. Through the display on the touch screen, the operator can quickly solve the problem and start the next startup.
• The reel tension of each section of the strand adopts a pneumatic proportional valve controller, which automatically calculates and tracks the reel diameter to adjust the reel tension to ensure the stability of the reel tension. The tension proportion coefficient can also be manually adjusted on the touch screen when starting up.
• For the loading operation of each section of the strand, an AC motor is used to drive the strand to rotate through a large speed reducer for slow positioning. The AC motor is driven by a Danfoss inverter, and the inverter is controlled by a bus.
• The control power supply of this machine adopts UPS uninterruptible power supply to ensure that it does not lose control when the power fails. All frequency converters are connected by a common DC bus to achieve load sharing. It is also equipped with a traction flywheel to ensure that the cable will not be over-twisted in the event of a power failure.
• The machine uses an imported Siemens S7-200 programmable controller and a collective Profinet field bus to uniformly command and coordinate the working status of all electrical parts of the machine, and uses a frequency converter to control the starting and operation of the AC motor. Siemens color touch screen is used to set and display various process parameters. The electronic control system is technologically advanced, easy to operate and reliable in operation.

Customization:

Brand Name: BEYDE

Model Number: JLK630

Place of Origin: China

Certification: ISO,CE

Minimum Order Quantity: 1

Packaging Details: Container safety packing

Delivery Time: 90 days

Payment Terms: 30% Down pay, 70% before delivery

Supply Ability: 200 set/year

Stranding Pitch: 10-60mm

Power Source: Electric

Voltage: 220V/380V

Weight: 1000KG

Product Name: Cable Stranding Machine

Keywords: cable rotation machine, cable making machine, wire twisting machine

Support and Services:

We provide comprehensive technical support and service for our Cable Stranding Machines. Our team of experienced engineers and technicians are available to provide technical assistance, troubleshooting, and repair services for any of our machines.

We provide our customers with a range of services, including:

• Regular maintenance
• Troubleshooting and repair services
• Technical support and advice
• Installation and setup
• Application engineering

Our team is dedicated to providing the highest quality service and support for our products. We are committed to providing our customers with reliable, timely, and cost-effective solutions for all their needs.

Packing and Shipping:

Cable Stranding Machine is shipped as a single unit, with its parts and components securely packaged and strapped together in either a cardboard box or wooden crate. The product is then placed onto a pallet, wrapped with protective materials, and strapped securely for shipping.

To ensure safe delivery, the entire package is secured with shrink wrap, bubble wrap, and/or foam. Additionally, we use an eco-friendly packing material, such as biodegradable packing peanuts, to fill any voids inside the package.

We also offer customized packaging and shipping services, such as a double-boxing option. Please contact us for more information.

FAQ: