Equipment capabilities
It can according to the need to produce the steel width (100mm≤§≤300mm), many kinds of specification electric cable bridges and other structure product.
Product speed by punching: 2.55m/min
Continuous rollforming speed: 10-15m/min
Material thickness: 1~3mm
Material require: Q235 cold roll steel
Production line has automatic and manual two operating mode, may realize the linkage and the partition revolution work.
Basic Working Environment
1.1 Area of production line:length 32m x width3.0m x height 3.5m
1.2 Feeding direction: from left side to right side
1.3 Power: 220V, 60Hz, 3 phase
1.4 Pneumatic station pressure 0- 0.7MPa.,0.5m3/min.
1.5 Hydraulic oil: 46# Hydraulic oil
1.6 Gear oil: 18# gear oil
1.7 Equipment Color: Main blue,the drive and safeguard takes red or
yellow(warning color)
Cable Tray Cover Line Working Craft
Decoiler--Leveler---Hydraulic Punching---Roll Forming---Hydraulic Cutting Device---Collection
Machine Component
NO. | Item | Type and size | Qty. | Power (KW) | Remark |
1 | De-coiler | MT-300 | 1 set | ||
2 | Leveler | HS-300 | 1 set | 3 | |
3 | Servo feeder | NCF300 | 1 set | 2.2 | |
4 | Hydraulic punching | 1 set | 7.5 | ||
5 | Hydraulic punching mould | 2 sets | |||
6 | Forming machine | GY160 type(by chain) | 1 set | 22 |
|
7 | Hydraulic cutting | YQ300X1.2Z | 1 set | 5.5 | |
8 | Run-out table | SL-400X4000 | 1 set | ||
9 | PLC | 1 set |
General Machine Description
De-coiler
Width of material sheet:70~300mm;
Thickness of material sheet:1.5~2.5mm
Leveler
a.Type: 5 rollers type leveler
Thickness of material sheet:1.5~2.5mm
NCF300 Servo feeder
Function:Accurately Feeding Material
Hydraulic punching
Function:Punch the connect holes at two ends and punch the fixing holes
Qty. of punching mould:2 sets
Forming machine
Structure:Gantry type and drive by chain
Qty.of forming rollers:12+2 sets of rollers
Maximum width of feeding:300mm
Max. of thickness:2.5mm
Diameter of axle: φ70mm
Material of rollers:GCr15,quenching treatment,HRC58-62°
Cutting machine
Hydraulic cutting device
Collection table
Structure: Roller type without power
PLC control system