Unistruct Solar Stand C Channel Roll Forming Machine
Strut Channel / C channel strut / Unistrut channel:
1)Standard: 41*41, 41*21,41x62,41x82...
2)back to back: 41x41,41x62,41x82..
3) thickness: 1.5mm~2.75mm.
4) Length: according to customer's requirement.
5) BH4141 (BH4125) is also available in stainless steel or other thickness on special order.
6)Many different sizes shape of the slotted hole are available.
Material:
Q235B Steel (Chinese standard steel), SS304, SS316 & SS316L
Surface Finish:
2. Unistruct Normal Sizes:41X21mm/41X41mm/41X61mm/41X72mm or other sizes required by your actual usage.
BOSJ offer sample design,or you can offer your sizes.We will offer you the suitable technical proposal and machine structure.
Roll Forming Machine Main technical parameters
1. Production Machine General Working Condition
Area of production line: length45m x width 3.5m x height 5m
Feeding direction: from left side to right side
Power: 380V, 50Hz, 3 phase
Pneumatic station: pressure 0-0.6MPa.,0.5m3/min.
Hydraulic oil: 46# Hydraulic oil
Gear oil: 18# gear oil
2. Unistruct Roll Forming Machine Technical parameters
Width of material sheet:≤200 mm
Thickness of material sheet: 0,95 mm up to 1,55 mm
Material of sheet:Galvanized Steel,etc
Line production speed:15-20m/min(including punching/forming/cutting)
Length of the work piece:3000mm-6000mm.
Total Power: 48.2 KW.
3. Main forming machine
Type:GY160
Forming stations:29stations(roller)
Forming machine:U channel
Forming frame:Dragon-type,gearbox drive
Max. Feeding width:≤300mm
Max. Feeding thickness:1.55mm
Roller axis:φ70 mm,shaft material:#45 quenching treatment
Material of the roller:Cr12,quenching treatment,HRC58-62°Main drive motor:22KW frequency motor drive
4. Production Line Component
Equipment part list of automatic U type auto punching/roll forming machine
No. | Name | Type | Quant. | Power of motor (KW) |
1 | Passive Decoiler | MT-300 | 1 set | |
2 | Leveler | HS-300 | 1 set | 3 |
3 | Servo-feeder | NCF-300 | 1 set | 2.2 |
4 | JF21-80 Punching machine | YANGLI GROUP | 1 set | 7.5 |
5 | Punching mould | 1 set | ||
6 | Roll forming machine | Gantry gearbox | 1 set | 18.5X2 |
7 | Flying Hydraulic cutting | 1 set | 5.5 | |
8 | Run-out table | SL-300X4000 | 1 set | |
9 | Electric control system | 1 set |
5. Main Machine Technical parameter
,NO. | Name | unit | parameter | remark | |
1 | materials | Type | Mild steel galvanized sheet | ||
Plate strength | ≥350 | ||||
Plate thickness | mm | 1.5~2.5 | |||
2 | specification | mm | See the picture | ||
3 | speed | m/min | 6~8 | ||
4 | Material of the roller | GCr15 Hardening treatment | |||
5 | drive type | Gear box | |||
6 | power | kw | About40 | ||
7 | Electrical control system | PCL frequency control | |||
8 | Size(lengthXwidthXheight) | m | 35X4X3.9 |
6. Unistruct Product Drawing
7. Unistruct Drawing or Size
Full line is controlled by PLC control system with touch screen operation to achieve the human and PLC interactive. The operator can monitor the setting program (programmable control) and modify the parameter to control the line. Also can check the running status, parameter and error indication etc...
Operation type: manual /auto two type switch. In manual position: can run the each part of the machine. In auto position: can run the full line. The emergency stop ensures the safe of the equipment and operator.
Machine side is equipped with the manual operation control panel for convenient worker to operate;