28AWG Custom Wiring Harness 360mm 30A Black Photovoltaic Connector Customized Wires

Product information :

A wire harness can be simple, two wires with basic terminals on the end, or a complex web of many conductors with a variety of connectors and terminations. In addition, wire harnesses often need special shapes, sheathing, mechanical fastening and over molded connectors, grommets or strain reliefs.

Parameter:

Our cable can assist in the custom wire harness design or quote your existing wire and cable harness design. We’re ready to help solve your cable assembly and wire harness needs.

1. In order to facilitate installation and maintenance and ensure that the electrical equipment can work under the harshest conditions, the wires of different specifications and different colors used by the electrical equipment of the whole vehicle are integrated through a reasonable arrangement, and they are integrated into one with insulating materials. The wires are bundled into bundles, which are both complete and reliable.

2. Normal selection of wire cross-sectional area and color scale

1) Correct selection of wire cross-sectional area

The electrical equipment on the vehicle selects the cross-sectional area of the wires used according to the magnitude of the load current. For electrical equipment working for a long time, 60% of the actual current carrying capacity of the wire can be selected; for electrical equipment working for a short time, 60%-100% of the actual current carrying capacity of the wire can be used.

2) Selection of wire color code

In order to facilitate identification and maintenance, the wires in the wire harness have different colors. For the convenience of marking in the circuit diagram, the color of the wire is indicated by letters, and the color of the wire is noted in each circuit diagram.

About Custom Wiring Harness you should know :

Conductor Sizes

We can extrude conductors as small as 34 gauge and as large as 12 gauge. These can be combined to create a mixed gauge cable.

Conductor Colors

Our custom wire and cable harness capabilities are extensive, from 1 conductor to cables with more than 50 conductors. Custom colors, striping and marking are available to meet your wiring harness design requirements.

Stranding Sizes

Your conductors can be made with stranding as small as 0.002 inches (0.05mm) which is excellent for hi-flex, supple cables. If you just need a standard power conductor we can use stranding as large as 0.01 inches (0.25 mm). Stranding can be bare copper, tinned stranding, tinned conductor or even plated with precious metals such as silver for increased conductivity.

Conductor Insulation

The first protection in any cable is the conductor’s insulation. Our wire and cable extrusion capabilities include a wide range of materials to match your requirements for flexibility, abrasion resistance and environmental conditions. We use the range from basic PVC, PE or PP. We also use insulating materials such as natural rubber, PU, TPE, PTFE (Teflon®) and silicone.

Materials

Polyvinylchloride (PVC)

Polyurethane (PU)

Thermoplastic elastomer (TPE)

Thermoplastic polyester elastomer (TPEE)

Thermoplastic vulcanizate (TPV)

Polytetrafluoroethylene (Teflon®)

Silicone

The hardness or softness of each material can be varied.

Ul® Certified Wire & Cable

There are many standard UL® cable types. UL® standards help designers choose a cable with known specifications instead of creating one from scratch. We are certified by UL® to produce many standard types of wire and cable harnesses.