Tungsten steel cold heading dies are industrial-grade molds made from high-performance tungsten carbide material, widely used in cold heading processes to form screws, bolts, rivets, and other metal components. Below is a detailed product description:
Product Features
- High Hardness and Wear Resistance
- Tungsten steel offers exceptional hardness (HRA > 85), maintaining its shape under high pressure and impact, significantly extending service life.
- Excellent Impact Resistance
- The precise tungsten-to-cobalt ratio (e.g., 85:15) provides the mold with superior impact resistance to withstand the sudden forces during cold heading.
- Outstanding Thermal Stability
- Tungsten steel exhibits excellent thermal stability, resisting performance degradation caused by high frictional heat during the process.
- High-Precision Manufacturing
- The dies undergo high-precision processes such as wire cutting, grinding, and EDM to ensure consistent dimensions and accuracy.
Applications
- Screw and Bolt Manufacturing
Specially designed for cold heading screws and bolts made of stainless steel, carbon steel, alloy steel, and more.
- Metal Forming
Widely used for producing high-strength, high-precision metal products such as rivets and cylindrical pins.
- High-Durability Requirements
Performs exceptionally well in high-frequency production lines, reducing the need for frequent mold replacements and enhancing production efficiency.
Technical Specifications
- Hardness: HRA 85~92
- Material Composition: Tungsten content 85%~95%, cobalt content 5%~15%
- Bending Strength: >3000 MPa
- Service Life: Up to 300,000 stamping cycles (depending on working conditions)
Advantages
- Improves product quality consistency and reduces defect rates.
- Extends the mold’s service life, lowering production costs.
- Enhances production efficiency, ideal for mass production.
For customized requirements such as specific dimensions, materials, or designs, feel free to contact us for tailored solutions