ACF DI Card Cavity Embedding Machine With PLC and Servo Motor YIE-4000

1. Introduction of ACF DI Card Cavity Embedding Machine With PLC and Servo Motor YIE-4000

2. Functional configuration of ACF DI Card Cavity Embedding Machine With PLC and Servo Motor YIE-4000

Basic configuration:

Card feeding magazines (two)-Chip tape convey-punch station-chip pick-place station-heating heads (four)-cooling head (one)-ATR checking station-Card Collection magazines (two)-bad card collection unit

• Special servo motor stepping system is applied to convey and punch IC chip tapes, which can ensure precise and stable performance. The parameters are adjustable in an easy way.
• Heating station is used for heating and melt the glue behind the chip, and its temperature and pressure is adjustable.
• IC Module stepping is automatically monitored and controlled by the sensor system, and the bad chips can be automatically removed before embedding.
• It applied PLC program as control system, which can ensure speedy and stable performance of the machine. If there are any errors occurring, the machine will alert and stop automatically.
• The unique ATR system is to check the embedding chip performance. If the chip is found bad by ATR, the bad card will be rejected automatically.

​Features:

• It is control by PLC and servo motor.
• Conveying belt system is driven by the clutch-brake motor. Cards are sent automatically by conveyor and has high accuracy of positioning .
• The direction of milled and un-milled card will be automatically inspected.
• Different size of implanting mould is easy to replace.
• The pneumatic clip with the function of automatically adjustment will put the card on the desired place.
• The Optical-fiber sensor can test the IC card integrity before implanted.
• IC card will be automatically positioned to ensure the high accuracy of implanting.
• Implanted card is up to ISO7816 standard and the machine equipped with the device for testing the accuracy of the implanted chip
• Test the modular ATR before collecting card.
• OCR to check embedding chip result.

3. Technical Parameter of ACF DI Card Cavity Embedding Machine With PLC and Servo Motor YIE-4000

4. More details of ACF DI Card Cavity Embedding Machine With PLC and Servo Motor YIE-4000

It supports background control, remote loading, encryption and other functions, with good compatibility and expansion.It further improves the productivity, flexibility and reliability of the card personalized project, and provides a more secure protection performance for the card data.

Machine stations/functions
Card loading unit: 1 conveyors low cards weigh management system

Glue dispense unit

Cavity presence control

Pre-heating system

Embedding unit:
Module cutting accuracy of the microcircuit punching : ± 50μm with Cpk>1.33

Cutting tool will be cooled and punching dusts will be sucked up by a vacuum clean
Chip preheating

Chip insertion accuracy can reach ±0.01mm

Module presence control

Pressing unit:

4 Hot pressers

2 Cold pressers

Thickness measurement accuracy: +/-3um

ATS test
ATR detection
Module over height control
OCR detection

Our service :
Pre-sale
(1) Professional suggestions (raw material matching, machine selection, the condition of building factory, feasibility analysis for brick machine production line)
(2) Device model choice (recommend the best machine according to the raw material, capacity and the size of brick)
(3) Efficient on-line service
(4) Welcome to visit our factory and production line any time, if you need, we can make invitation letter for you.
(5) Introduce the company file, product categories and production process.
Sale:
(1) Update the production scheduling in time
(2) Quality supervision
(3) Product acceptance
(4) Shipping on time
After-sale:
(1) The engineer will guide to carry out the plant at the clients side if needed.
(2) Set up, fix, and operate
(3) offer training to the operator until they are satisfied at clients side.
(4) Skill support the whole using life.
(5) Recall clients regularly ,get feedback in time ,keep well communication with each other

Guarantee
(1)We can supply one year guarantee period for our card machines, if the client have any question ,they could contact our service department any time ,we will supply efficient service .
(2)Within one year ,if the client meet the unsolvable questions ,we can make site supporting.