All-in-one Smart Card IC ISO Card Auto Milling and Embedding Machine YIME-1
1. Introduction of All-in-one Smart Card IC ISO Card Auto Milling and Embedding Machine YIME-1
All-in-one IC Card Milling and Embedding Machine YIME-1 is integrated with card body slot milling (1 milling station), chip cutting and placing, chip embedding (1 embedding) and testing in one pass.
In the machine structure, the machine is easy to operate and maintain, which enhances the service life of machine and the productivity.
The appearance and style of the machine is concise and easy, rationalization and hommization, and the user-friendly operator interface protect the safety of operators. We can also design the different style appearance according to different requirements.
Basic configuration:
Card feeding magazines (one) –overlapped card detection unit (one)-slot milling station (one)-dust absorber-Chip tape convey-punch station(one)-chip pick-place station(one)-heating heads (two)-cooling head (one)-ATR checking station (one)-Card Collection magazine (one)-bad card collection unit(one)
2. Technical Features of All-in-one Smart Card IC ISO Card Auto Milling and Embedding Machine YIME-1
● It includes several standard module milling programs fitting to different requirements with parameters modification conveniently.
● The milling stations can mill different profiles as per the setting by touch screen.
● Z-axis moving is realized through guide and ball screw driven by high precision servomotor, to provide the accurate milling depth. Special tool changing program make tool changing is fast and convenient.
● the special card correction structure can ensure high precision of slot milling and chip embedding.
● Servo motor working with high precision guider and lead screw makes module transfer more stable and reliable. Module transfer position can be changed easily.
● Special design for hot press station can ensure module sticking to plastic card tightly. It is convenient to change the hot pressers.
● Double-card detection function is available to avoid wrong card sending from feeding magazine.
● PLC is applied to control automatic operation for faster calculation speed. Automatic alarm will start in case of any errors.
Overall Dimension | L2200×W850×H1850 mm |
Machine Weight | about 900kg |
Electricity Input | Voltage: AC380V 50/60Hz |
Current: 25A | |
Power Consumption | 6.5KW |
Compressed Air | 6.00 kg/cm² |
Compress Air Consumption | 150L/min |
Control Technology | Auto CAD + CNC control+ HMI system+OCR detection |
Servo Precision: | X/Y=±0.015 mm, Z=±0.010mm |
Chip Embedding precision | ±0.02mm |
Operator | 1 person |
Pass Rate | 99.80% |
Applicable materials | All kinds of Chips, ISO standard cards |
Card Output Speed | 5500-6000 PCS/H |
(For Contact card only) |
3. Technical Parameter of All-in-one Smart Card IC ISO Card Auto Milling and Embedding Machine YIME-1
1). Dimension: L2200×W850×H1850 mm
2). Weight:Around 900 KG
3). Power supply:AC 380V 3 phases 50/60HZ
4). General Power: 6.5 KW
5). Compressed Air:150 L/min 6 kgs /cm2
6). Control Mode:PLC + Servo system
7). Slot Milling Precision:X/Y=±0.015 mm, Z=±0.010mm
8). Chip Embedding precision: ±0.02mm
9). Processed Card size:ISO CR80/IEC7810 cards 54×85.6mm
10).Speed:2000~2500 chips/hour
11). Temperature range: 0-400℃
4. Free spare parts of All-in-one Smart Card IC ISO Card Auto Milling and Embedding Machine YIME-1
Free spare part list
SN | Part Name | Model/description | Qty |
1 | Heating tube | 6*50 100W | 2 |
2 | Heating tube | 6*40 100W | 2 |
3 | Heating tube) | 6*30 100W | 2 |
4 | Slot milling fixture | copper | 2 |
5 | Chip hot welding head | big chip | 2 |
6 | Sucker disc | 30MM | 2 |
7 | Milling tool | 5*40*4.0 | 2 |
8 | Synchronous belt | 170XL | 1 |
9 | Synchronous belt | 140XL | 1 |
10 | Synchronous belt | 130XL | 2 |
11 | Relay | DC24V 14 pin | 2 |
12 | Relay | DC24V 8 pin | 2 |
13 | Fuse | 10A | 2 |
14 | Air cylinder sensor | SMC DA-93 | 2 |
Our service :
Pre-sale
(1) Professional suggestions (raw material matching, machine selection, the condition of building factory, feasibility analysis for brick machine production line)
(2) Device model choice (recommend the best machine according to the raw material, capacity and the size of brick)
(3) Efficient on-line service
(4) Welcome to visit our factory and production line any time, if you need, we can make invitation letter for you.
(5) Introduce the company file, product categories and production process.
Sale:
(1) Update the production scheduling in time
(2) Quality supervision
(3) Product acceptance
(4) Shipping on time
After-sale:
(1) The engineer will guide to carry out the plant at the clients side if needed.
(2) Set up, fix, and operate
(3) offer training to the operator until they are satisfied at clients side.
(4) Skill support the whole using life.
(5) Recall clients regularly ,get feedback in time ,keep well communication with each other
Guarantee
(1)We can supply one year guarantee period for our card machines, if the client have any question ,they could contact our service department any time ,we will supply efficient service .
(2)Within one year ,if the client meet the unsolvable questions ,we can make site supporting.