Description:
The complete corrugated paperboard production line is composed of a shaftless mill roll stand, fingerless type single facer (vacuum suction type), preheater, double bridge, gluer machine, double facer machine, cut off machine, slitter scorer machine, stacker, and glue making system
Technical parameters:
Max. width of corrugated board | 1800mm |
Economic speed | 100m/min |
Remark |
line speed test paper should meet the following requirements:(equipment surface temperature is not lower than 172℃ or above) The original paper grade shall not be less than the amount of water in grade B The water content of the original paper is about 11% ± 2% |
Surface paper | 100—250g/m2 |
Core paper | 100—250g/m2 |
Tile paper | 100-200g/m2 |
Corrugated combination | A, C, B, E (or selected by the customer) |
Steam requirement | Steam in 2500-3000 kg/Hr |
Top pressure: 1.2Mpa | |
Pressure: 0.8-1.1Mpa | |
Power supply | 380V 50Hz |
Three-phases four-wire f/ system | |
Total power | ≈120KW |
Practical power | ≈60KW (full speed) |
Note:
Production line configuration list
Model | Name | QTY |
Remark |
ZJ-V5B |
Hydraulic shaftless mill roll stand
|
5 | Spindle ¢ 240mm, hyperbolic heavy rocker, expand chuck, multi-point brake, hydraulic drive lifting, panning left and right on the middle. |
Rail and Tracks
|
10 | The guide track is 6000mm and the trolley is welded with 10mm. | |
R06B | Pre-heater | 2 | Roller ¢600 mm, Pressure vessel certificate Electric adjustment package angle. Angle can be adjusted within the range of 270 ° paper heated area. Carried by a single facer. |
R04B | Pre-heater | 2 | Roller ¢400 mm, Pressure vessel certificate Electric adjustment package Angle. The angle can be adjusted within the range of 360 ° paper heated area. carried by a single facer. |
SF-280S |
Corrugated single facer |
2 |
Corrugated roller ¢280 mm, 48 CrMo alloy steel material. Adopt an independent gearbox, universal joint drive structure. Steam heating. The¢600mm Preheater Is carried by a single facer |
RG-3-600 |
Triple pre-heater |
1 | Roller ¢600 mm, Pressure vessel certificate. Electric adjustment package Angle. The angle can be adjusted within the range of 360 ° paper heated area. |
GM-20 | Double glue machine | 1 |
The diameter of the roller is 269mm. Independent variable frequency motor drive, manual. Adjustment of glue clearance. |
ZDF | Conveyor bridge | 1 | Adopt independent variable frequency motor drive, pull paper adsorption tensioning device. |
SM-12 | Double facer | 1 | The drying department is 600mm*12heating plate, pneumatic lifting roller, adopting the compact pressure roller. |
ZQS | Thin knife slitting | 1 | Electric thin knife, electric deflection, five-blade eight-wire, blade with tungsten alloy steel. |
NC-120 | Computer straight knife crosscutting machine | 1 | Full AC servo control, energy storage brake, straight blade structure, oil-immersed gear drive, 10.4 "touch screen display. |
DMT-120 | Carton stacker | 1 | Electric adjusting board dimensions, pneumatic control horizontal output board. |
ZJZ | Glue station system | 1 | The pipeline customer is prepared. The gluing device is composed of a carrier tank, main tank, storage tank, glue pump, and return pump. |
QU | Air supply system | 1 | Customer’s own gas resource |
ZQ | Steam system | 1 | Contain the valve of the pipeline, steam trap, instrument, and other steam components. |
DQ | Electric control systems | 1 | Electric control system: single surface machine, drive part, double-sided machine, and glue applicator all adopt frequency conversion motor, Taiwan Delta variable frequency control system. The main relay adopts the French Schneider famous brand products |
Self-contained part 1,Steam heating system: proposal with 2000Kg/Hr of a steam boiler pressure:1.25MPa steam pipeline. 2,Air compressed machine,air pipeline,glue conveying pipe. 3,Power supply,wires connected to the operation panel and line pipe. 4,Water sources,water pipelines,buckets and so on. 5,Water, electricity, gas flush mounting civil foundation. 6,Test with the base paper,corn starch (potato),Industrial use of caustic soda,borax and other material. 7,Oil equipment,lubricating oil,hydraulic oil,lubricating grease. 8,Installation,commissioning of food, accommodation. And provide installers with the installation. |