8mm 12000T Copper Rod Continuous Upcasting Machine
I, Introduction
The upcasting line (unit for shot as here below) is used to produce the long and bright oxygen-free copper rod. The induction melting furnace melt the copper cathode into liquid, the liquid keeps off the air by charcoal or graphite flake in case of be oxidation. The holding furnace keeps the copper liquid temperature in 1150℃±10℃, the casting machine crystallizes the copper liquid in crystallizer quickly, then continuously produces copper rod, then the final product will be finished through the double head take up machine and other accessory equipment.
II, Main data
No. | Item | Data |
1 | Model No | SYJ2408-25-I5 |
2 | Annual capacity | 12000tons |
3 | Furnace structure | 5body (3melting,2holding ) |
4 | Casting Strands | 24 |
6 | Casting rod diameter: | Ф8mm-Ф25mm |
7 | Upward casting speed | 0~3000mm/min |
8 | Annual working time | 7920hour |
9 | Liquid tracking precision | ±2mm |
10 | Take-up coil standard | Ф700mm × Ф1500mm× 800mm |
11 | Copper melting velocity | 1520kg/h |
12 | Copper melting power consumption | <350kwh/ton |
III,Our advantages
1. The paperless recorder is used and is connected to the manager’s computer. All the temperature records within one month can be checked, through which the controlling of the furnace temperature can be more effective and the rod quality can be increased. (chose when the buyer need)
2. The gapless connecting expansion sleeve is used for the traction device, the PLC is used to control the servo motor correctly, and to assure that each order from the PLC is correct and accurate.
3. Energy-saving furnace is used for the upcasting line, which is having a larger power for single inductor, better melting effect, and a longer life. It has won the related patent: ZL 2010.2 0214505.5, ZL 2010.2 0214501.7, ZL 2006.2 0105926.8 ZL 2008.2 0162263.2.
IV,Some questions for this machine, maybe u are interested in
1.what’s the difference between up-casting machine and horizontal machine?
different way to casting machine,up-casting machine making oxygen-free copper rod ,but horizontal machine making low oxygen copper rod.the copper rod’s color is different
2.Do we need to making the furnace again if the water jack is broken?
No,just to change it.
3.How long the work hour about the up-casting machine?
7920h
4.What’s the speed about the up-casting machine?
0-3000mm/min