Anaerobic Digestion Tanks with Three-Phase Separator for Biogas Projects

In today’s world, biogas projects are emerging as a vital part of the global shift towards renewable energy. Anaerobic digestion (AD) is one of the most effective methods for converting organic waste into biogas, a valuable renewable energy resource. However, the efficiency of this process relies heavily on the proper management of the byproducts, including biogas, liquid effluent, and solids. To optimize biogas production and streamline the separation of these byproducts, Shijiazhuang Zhengzhong Technology Co., Ltd. (Center Enamel) offers Anaerobic Digestion Tanks with Three-Phase Separators. These tanks are engineered to ensure maximum efficiency in biogas generation, provide effective separation of phases, and contribute to the long-term success of biogas projects.

As a leading storage tank manufacturer in China. At Shijiazhuang Zhengzhong Technology Co., Ltd., we excel in providing high-quality bolted steel tanks tailored for the diverse needs of fish farming. Our extensive range of bolted steel tanks includes Glass-Fused-to-Steel (GFS) tanks, fusion bonded epoxy tanks, stainless steel tanks, and galvanized steel tanks, each designed to offer exceptional durability, efficiency, and adaptability for aquaculture applications.

WasteWater Treatment Project Equipment Supply

What is an Anaerobic Digestion Tank with a Three-Phase Separator?

An Anaerobic Digestion Tank with a Three-Phase Separator is designed to handle the complex byproducts produced during the anaerobic digestion process. The three phases typically include:

Biogas: Produced as a result of anaerobic digestion, this gas can be used as a renewable energy source.

Liquid Effluent: The liquid produced during the digestion process, which may contain valuable nutrients and organic matter.

Solid Sludge: The residual solid material left after the digestion process, which requires effective handling or further processing.

The three-phase separator is an advanced system integrated into the GFS anaerobic digestion tank, designed to separate these three phases efficiently. This ensures that each byproduct can be managed, stored, and utilized appropriately, reducing waste and maximizing the biogas yield.

Key Features of Our Anaerobic Digestion Tanks with Three-Phase Separators

1. Maximized Biogas Production and Storage

The primary goal of an anaerobic digestion tank is to efficiently produce and store biogas. By integrating a three-phase separator, our tanks optimize biogas collection by preventing gas from mixing with the liquid effluent or solid sludge. This ensures that biogas is captured efficiently and can be stored or used for energy generation without contamination.

Optimized biogas storage and efficient gas collection

Reduced contamination from other byproducts

Ideal for biogas production in large-scale anaerobic digestion projects

2. Efficient Separation of Liquid and Solid Phases

One of the biggest challenges in biogas production is managing the liquid and solid byproducts. The three-phase separator helps to effectively separate these phases, ensuring that the liquid effluent and solid sludge are kept distinct and can be processed separately for further use or treatment.

Automatic separation of liquid effluent and solid sludge

Easy handling of liquid effluent for nutrient recovery or treatment

Reduces the need for additional filtration or separation processes

3. Advanced Corrosion-Resistant Glass-Fused-to-Steel (GFS) Construction

Our anaerobic digestion tanks are made with Glass-Fused-to-Steel (GFS) panels, which provide superior corrosion resistance and long-term durability. The GFS coating creates a non-porous, smooth surface that resists corrosion from both the organic matter being processed and the biogas produced. This ensures the tank's longevity, reduces maintenance costs, and improves the overall performance of the anaerobic digestion system.

Highly corrosion-resistant and durable

Longer service life (30+ years)

Low maintenance with minimal risk of damage

4. Customizable Tank Sizes and Capacities

Each biogas project has unique requirements, and we understand that flexibility is key. Our GFS anaerobic digestion tanks are customizable, allowing you to select the appropriate size and capacity based on your project's specific needs. Whether you require a smaller system for a local farm or a large-scale solution for an industrial or municipal project, our tanks can be tailored to fit your requirements.

Customizable capacities ranging from smaller to large-scale solutions

Designed for both biogas projects and wastewater treatment plants

Modular design for easy expansion as your needs grow

5. High-Performance Three-Phase Separation

The three-phase separator ensures optimal performance by preventing the mixing of biogas with the liquid or solid phases, which can otherwise cause operational issues such as foaming, blockage, and inefficient digestion. By separating these phases efficiently, the system enhances the overall efficiency of the anaerobic digestion process, leading to higher biogas production and improved waste management.

Efficient phase separation for improved biogas production

Prevents blockages and enhances tank performance

Reduces the need for additional equipment like filters or separators

6. Double Membrane Roof for Gas Storage and Pressure Control

In addition to the three-phase separator, our anaerobic digestion tanks are equipped with a double membrane roof, specifically designed for biogas storage. The inner membrane holds the biogas under controlled pressure, while the outer membrane acts as a protective cover against external environmental factors.

Biogas storage under controlled pressure

Enhanced safety with proper gas containment

Weather-resistant outer membrane protects the tank from external conditions

7. Compliance with International Standards

Our anaerobic digestion tanks are designed to meet international standards such as ISO 9001, ensuring that they adhere to strict quality, safety, and environmental guidelines. With our tanks, you can be confident that your biogas project is supported by a high-quality, reliable, and safe storage solution.

ISO 9001 certification ensures high-quality manufacturing

Meets global standards for biogas storage and wastewater treatment

Safe and reliable for both industrial and municipal applications

Benefits of Anaerobic Digestion Tanks with Three-Phase Separator

1. Enhanced Biogas Yield

By effectively separating biogas from the liquid and solid waste, the tank ensures maximum capture of biogas for energy generation. This maximizes the efficiency of the anaerobic digestion process and reduces the chances of gas leakage or contamination.

Higher biogas yield for energy generation

Improved efficiency of the anaerobic digestion process

Ideal for renewable energy production from waste

2. Reduced Environmental Impact

Our tanks not only support efficient biogas production but also help reduce the environmental impact of waste. By separating and managing the byproducts, the tanks minimize the risk of pollution and ensure that organic waste is processed in an environmentally responsible manner.

Reduced environmental impact from wastewater and solid waste

Supports sustainable waste management practices

Ideal for meeting environmental regulations in biogas projects

3. Cost-Effective Operation and Maintenance

The integration of a three-phase separator within our GFS anaerobic digestion tanks means fewer complications, less need for additional equipment, and a more streamlined process. The durability of the GFS material and the efficiency of the phase separation system ensure that your biogas project operates with minimal downtime and maintenance costs.

Lower operational costs due to efficient separation and high durability

Reduced need for external filtration or separation systems

Long lifespan with minimal repairs and maintenance

Applications of Anaerobic Digestion Tanks with Three-Phase Separators

Our anaerobic digestion tanks with three-phase separators are perfect for a wide range of biogas projects, including:

Municipal Wastewater Treatment Plants: Efficiently process sewage and organic waste while generating renewable biogas.

Industrial Biogas Projects: Support the treatment of industrial effluents, reducing pollution and generating valuable energy.

Agricultural Waste: Manage farm waste, including manure, while producing biogas and minimizing environmental impact.

Landfill Leachate Treatment: Treat landfill leachate and capture biogas produced from organic waste.

Get in Touch with Center Enamel for Your Biogas Project Needs

At Shijiazhuang Zhengzhong Technology Co., Ltd. (Center Enamel), we are committed to providing high-quality anaerobic digestion solutions for biogas projects. Our GFS tanks with three-phase separators offer the perfect combination of efficiency, durability, and sustainability, ensuring your biogas project reaches its full potential.

For more information or to discuss your specific requirements, contact us today. Let us support your journey towards more sustainable energy solutions with our innovative anaerobic digestion tank designs.