Electronic Ceramic Components / Ceramic Electronic Parts
1. Description:
In modern electronic circuits, the multilayer ceramic capacitor (MLCC) is an indispensable passive component for manufacturing miniaturized electronic circuits. The production of MLCC increases every year, especially high-capacitance MLCCs are gradually replacing the market of tantalum capacitors. Most of high-capacitance MLCCs use Ni internal electrodes and satisfy the EIA X7R specifications, where dielectric layers have the ‘core–shell’ structure (Figure 4) , in which one grain of BT-based ceramics consists of inner core of almost pure BT and outer shell of BT with additives [4–7]. However, several problems such as nonlinear dielectricity, capacitance aging, size effect, and reliability have arisen to prevent further increase of the capacitance density.
1) High hardness and high density
2) Low thermal conductivity
3) Chemical inertness
4) Good wear resistance
5) High Fracture toughness
6) Good insulation performance
7) High temperature resistance
8) Satisfy various technical requests
9) Lower medium spoilage
3. Material Features / Properties:
Color | White or Ivory | White or Ivory | White or Ivory | |
Density | g/cm 3 | 3.82 | 3.9 | 3.92 |
Hardness | HRA | 83 | 85 | 85 |
Flexural Strength | Mpa (psi*10 3 ) | 375 | 386 | 381 |
4. Technical Parameters:
Technical Parameters of Ceramics | ||||||||
Items | Test Conditions | Unit or Symbol | 99% AL2O3 | 95% AL2O3 | 90% AL2O3 | Zirconia | Steatite | Silicon Carbide |
Volume Density | -- | g/cm3 | ≥3.70 | ≥3.62 | ≥3.40 | ≥5.90 | ≥2.60 | ≥3.08 |
Tightness | -- | Pa·m³/s | ≤1.0×10-11 | ≤1.0×10-11 | ≤1.0×10-11 | - | - | - |
Liquid Permeability | -- | -- | Pass | Pass | Pass | Pass | - | |
Flexural Strength | - | MPa | ≥300 | ≥280 | ≥230 | ≥1100 | ≥120 | ≥400 |
Elastic Modulus | - | GPa | - | ≥280 | ≥250 | ≥220 | - | 400 |
Poisson Ratio | - | - | - | 0.20~0.25 | 0.20~0.25 | - | - | - |
Thermal Shock Resistance | 800℃( Room Temperature) Cycle: 10 times | Pass | Pass | Pass | - | - | - | |
Coefficient of Linear Expansion | 20℃~100℃ | ×10-6 K-1 | - | - | - | ≤8 | - | |
20℃~500℃ | ×10-6 K-1 | 6.5~7.5 | 6.5~7.5 | 6.5~7.5 | 6.5~11.2 | - | - | |
20℃~800℃ | ×10-6 K-1 | 6.5~8.0 | 6.5~8.0 | 6.3~7.3 | - | 4 | ||
20℃~1200℃ | ×10-6 K-1 | - | 7.0~8.5 | - | - | - | - | |
Coefficient of Thermal Conductivity | 20℃ | W/(m·k) | - | - | - | - | - | 90~110 |
1000℃ | ||||||||
Dielectric Constant | 1MHz 20℃ | - | 9.0~10.5 | 9.0~10 | 9.0~10 | - | ≤7.5 | - |
1MHz 50℃ | - | - | 9.0~10 | - | - | - | - | |
10GHz 20℃ | - | 9.0~10.5 | 9.0~10 | 9.0~10 | - | - | - | |
Volume Resistivity | 100℃ | Ω·cm | ≥1.0×1013 | ≥1.0×1013 | ≥1.0×1013 | - | ≥1.0×1012 | - |
300℃ | ≥1.0×1013 | ≥1.0×1010 | ≥1.0×1013 | - | - | - | ||
500℃ | ≥1.0×109 | ≥1.0×108 | -- | - | - | - | ||
Disruptive Strength | D.C | kV/mm | ≥17 | ≥15 | ≥15 | - | ≥20 | - |
Chemical Durability | 1:9HCl | mg/c㎡ | ≤0.7 | ≤7.0 | - | - | - | - |
10%NaOH | mg/c㎡ | ≤0.1 | ≤0.2 | - | -- | - | - | |
Grain Size | - | μm | - | 3~12 | - | - | - | - |
5. Process Flows:
Formulating --- Granulating --- Forming --- Sintering --- Grinding --- Printing --- Nickel Plating --- Assembing --- Brazing --- Inspecting --- Packing
6. Application Fields:
Widely apply for new energy vehicles, charging piles, solar power generation, energy storage and power storage system, electric vehicle power system and so on.
7. Production Facilities: Prilling Tower , Forming Machine , High Temperature Sintering Kiln
8. Detection Devices:
Electric Performance Tester , Film Thickness Analyzer , Granulometer , Helium Mass Spectrometer Leak Detector , Universal Pull Force Meter
9.Order Flow Steps as belows: Inquiry ---Quotation --- Place an order --- Production --- Delivery
10. Our advantages: Quality Assurance ; Price Competitive ; Factory Supply Directly ; Good Service
11.Shipping and Package:
12. Our aimed market :
Notes:Above information only for reference and please contact with us for more details freely when you have any inquiry!