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ISO14001 CNC Fine Machining Zirconia Ceramic Components

Specifications

Brand Name :

Antaeus

Model Number :

AD-Z012

Certification :

Place of Origin :

Hunan,China

MOQ :

Negotiation

Price :

Negotiation

Payment Terms :

T/T or Negotiation

Supply Ability :

Full Supply

Delivery Time :

15-45 days

Packaging Details :

Inner vacuum packaging, outside carton.

Product Name :

Zirconia Ceramic Parts / Structural Machining Ceramic Parts

Heat Expansion Rate (10-6K-1): :

Tensile :

30 Kpsi - 32 Kpsi

Flexural :

55 Kpsi - 60 Kpsi

Compressive :

300 Kpsi - 330 Kpsi

Density :

6.0g/cm3 And 3.9g/cm3

Fine-machining :

CNC

Forming Process :

Isostatic Pressing

C.O.T.E :

75 In / In°C (x10^7) - 78 In / In°C (x10^7)

Working Temperature :

1500 °C - 1750 °C

Dielectric Constant :

9.5 - 9.8

Volume Resistivity :

>10^14 Ohm-cm

Dielectric Strength :

16 KV/mm - 20 KV/mm

Description

Structural Machining Zirconia Ceramic Material Components IATF16949

1. Description:

Isostatic pressing enables to produce various types of materials from powder compacts by reducing the porosity of powder mixture. The powder mixture is compacted and encapsulated using isostatic pressure, it means by using pressure equally from all directions.

According to the way of creating of the isostatic pressure we recognize hot and cold isostatic pressing. In the case of cold isostatic pressing ,the isostatic pressure is created by applying of the external pressure onto the water or oil and the subsequently onto the encapsulated powder mixture. Apart from moulding with no defect and homogeneous density and complex shapes, it also can achieve the goal of high pressure which will add up to 400 MPa～500MPa.Thus this process ensure to improve the compact of the molding and create favorable condition for subsequent sintering compact.

2. Feature Advantages:

1) High density.

2) High fracture toughness .

3) High hardness High Mechanical Strength.

4) Low thermal conductivity Excellent insulation .

5) Good Wear resistance.

6) Resistant to Corrosion and Chemical Attack.

7) Extreme Temperature Stability.

8) Outstanding Electrical and Electronic Properties.

3. Material Features / Properties:

Composite	(wt %)	99%	99.5%	99.8%
Color		White or Ivory	White or Ivory	White or Ivory
Density	g/cm 3	3.82	3.9	3.92
Hardness	HRA	83	85	85
Flexural Strength	Mpa (psi*10 3 )	375	386	381

4. Technical Parameters:

Technical Parameters of Ceramics
Items	Test Conditions	Unit or Symbol	99% AL2O3	95% AL2O3	90% AL2O3	Zirconia	Steatite	Silicon Carbide
Volume Density	--	g/cm3	≥3.70	≥3.62	≥3.40	≥5.90	≥2.60	≥3.08
Tightness	--	Pa·m³/s	≤1.0×10-11	≤1.0×10-11	≤1.0×10-11	-	-	-
Liquid Permeability	--	--	Pass	Pass	Pass		Pass	-
Flexural Strength	-	MPa	≥300	≥280	≥230	≥1100	≥120	≥400
Elastic Modulus	-	GPa	-	≥280	≥250	≥220	-	400
Poisson Ratio	-	-	-	0.20～0.25	0.20～0.25	-	-	-
Thermal Shock Resistance	800℃( Room Temperature) Cycle: 10 times		Pass	Pass	Pass	-	-	-
Coefficient of Linear Expansion	20℃～100℃	×10-6 K-1	-	-	-		≤8	-
	20℃～500℃	×10-6 K-1	6.5～7.5	6.5～7.5	6.5～7.5	6.5～11.2	-	-
	20℃～800℃	×10-6 K-1	6.5～8.0	6.5～8.0	6.3～7.3		-	4
	20℃～1200℃	×10-6 K-1	-	7.0～8.5	-	-	-	-
Coefficient of Thermal Conductivity	20℃	W/(m·k)	-	-	-	-	-	90～110
Coefficient of Thermal Conductivity	1000℃	W/(m·k)	-	-	-	-	-	90～110
Dielectric Constant	1MHz 20℃	-	9.0～10.5	9.0～10	9.0～10	-	≤7.5	-
	1MHz 50℃	-	-	9.0～10	-	-	-	-
	10GHz 20℃	-	9.0～10.5	9.0～10	9.0～10	-	-	-
Volume Resistivity	100℃	Ω·cm	≥1.0×1013	≥1.0×1013	≥1.0×1013	-	≥1.0×1012	-
	300℃		≥1.0×1013	≥1.0×1010	≥1.0×1013	-	-	-
	500℃		≥1.0×109	≥1.0×108	--	-	-	-
Disruptive Strength	D.C	kV/mm	≥17	≥15	≥15	-	≥20	-
Chemical Durability	1:9HCl	mg/c㎡	≤0.7	≤7.0	-	-	-	-
Chemical Durability	10%NaOH	mg/c㎡	≤0.1	≤0.2	-	--	-	-
Grain Size	-	μm	-	3~12	-	-	-	-

5. Process Flows:

Formulating --- Granulating --- Forming --- Sintering --- Grinding --- Printing --- Nickel Plating --- Assembing --- Brazing --- Inspecting --- Packing