MachineU > China Products > Chemicals > Inorganic Chemicals > Non-Metallic Products > Ceramics

Impact Resistant 99% Al2O3 Alumina Ceramic Components

Specifications

Brand Name :

Antaeus

Model Number :

AD-A015

Certification :

Place of Origin :

Hunan,China

MOQ :

Negotiation

Price :

Negotiation

Payment Terms :

T/T or Negotiation

Supply Ability :

Full Supply

Delivery Time :

15-45 days

Packaging Details :

Inner vacuum packaging, outside carton.

Chemical ingredients :

Al2O3

Max. Use Temp. :

1650℃

Bulk Density :

3.6g/cm3-3.9g/cm3

Water absorption :

ROHS Hardness :

≥85

Flexural strength :

358(52) - 550 Mpa(psix10^3)

Compressive Strength :

2068(300) - 2600(377) Mpa(psix10^3)

Coefficient of thermal expansion :

7.6 - 8.2 / 1X10^-6/℃

Coefficient of thermal conductivity :

16-30.4 / W/m.K

Thermal Shock Resistance :

250℃

Dielectricity constant :

9-9.7 / 1MHz.25℃

Dielectric strength :

8.3(210) - 8.7(220) / ac-kV/mm(ac V/mil)

Volume Resistivity :

>10^13 ohm-cm

Description

High Precision 99 Alumina Ceramic Components Machining Parts

1. Description:

Manufacturing Advanced Ceramics:
1)Spray Dried Powder: Spray drying is a method of producing a free flowing, uniform, granulated powder, which is the ideal feedstock for a variety of pressing processes, such as uniaxial pressing and wet and dry–bag isostatic pressing. The raw material blend is firstly milled in a ball mill in a solvent, such as water, using ceramic balls. At this stage addition of up to 5% of organic binder can be added to the slurry feedstock prior to spray drying. The binder, which can include a lubricant and pressing aids, helps give the material good green strength in the subsequent pressing stage. The slurry and additives is spray dried by atomising it in a hot air stream.
2) Aqueous Slip: Aqueous slip is prepared by milling together the raw material blend in a ball mill in water along with an organic dispersant to produce a fluid, highly concentrated slurry, which is used for slip and pressure casting to produce a high green density part.
3) Ceramic Dough Feedstock:Ceramic dough feedstock is prepared by mixing the ceramic raw material blend with a solvent (usually water) and a blend of organic binder and plasticiser to produce a clay–like plastic body that is deformable under pressure, for example by extrusion.The quality of these raw material feedstocks becomes critical in the next stage of manufacture – the forming process. The better the feedstock, the better the green density achieved during consolidation and consequently the lower the sintering shrinkage in the sintering stage.

2. Feature Advantages:

1) High elasticity modulus

2) High compressive strength.

3) Anti corrosion

4) Abrasion resistance

5) Impact resistance

6) High precision

7) High stability

8) Good advanced ceramic materials

9) High welding sealing performance

10) High hardness and high density

11) Low thermal conductivity

12) Chemical inertness

13) Good wear resistance

14) High Fracture toughness

15) Good insulation performance

16) High temperature resistance

17) A variety of specifications is available

18) Satisfy various technical requests

19) Lower medium spoilage

20) Stiffness texture

21) Widely apply for automotive ceramic sensor , ceramic heater ,electric heating

3. Material Features / Properties:

Composite	(wt %)	99%	99.5%	99.8%
Color		White or Ivory	White or Ivory	White or Ivory
Density	g/cm 3	3.82	3.9	3.92
Hardness	HRA	83	85	85
Flexural Strength	Mpa (psi*10 3 )	375	386	381

4. Technical Parameters:

Technical Parameters of Ceramics
Items	Test Conditions	Unit or Symbol	99% AL2O3	95% AL2O3	90% AL2O3	Zirconia	Steatite	Silicon Carbide
Volume Density	--	g/cm3	≥3.70	≥3.62	≥3.40	≥5.90	≥2.60	≥3.08
Tightness	--	Pa·m³/s	≤1.0×10-11	≤1.0×10-11	≤1.0×10-11	-	-	-
Liquid Permeability	--	--	Pass	Pass	Pass		Pass	-
Flexural Strength	-	MPa	≥300	≥280	≥230	≥1100	≥120	≥400
Elastic Modulus	-	GPa	-	≥280	≥250	≥220	-	400
Poisson Ratio	-	-	-	0.20～0.25	0.20～0.25	-	-	-
Thermal Shock Resistance	800℃( Room Temperature) Cycle: 10 times		Pass	Pass	Pass	-	-	-
Coefficient of Linear Expansion	20℃～100℃	×10-6 K-1	-	-	-		≤8	-
	20℃～500℃	×10-6 K-1	6.5～7.5	6.5～7.5	6.5～7.5	6.5～11.2	-	-
	20℃～800℃	×10-6 K-1	6.5～8.0	6.5～8.0	6.3～7.3		-	4
	20℃～1200℃	×10-6 K-1	-	7.0～8.5	-	-	-	-
Coefficient of Thermal Conductivity	20℃	W/(m·k)	-	-	-	-	-	90～110
Coefficient of Thermal Conductivity	1000℃	W/(m·k)	-	-	-	-	-	90～110
Dielectric Constant	1MHz 20℃	-	9.0～10.5	9.0～10	9.0～10	-	≤7.5	-
	1MHz 50℃	-	-	9.0～10	-	-	-	-
	10GHz 20℃	-	9.0～10.5	9.0～10	9.0～10	-	-	-
Volume Resistivity	100℃	Ω·cm	≥1.0×1013	≥1.0×1013	≥1.0×1013	-	≥1.0×1012	-
	300℃		≥1.0×1013	≥1.0×1010	≥1.0×1013	-	-	-
	500℃		≥1.0×109	≥1.0×108	--	-	-	-
Disruptive Strength	D.C	kV/mm	≥17	≥15	≥15	-	≥20	-
Chemical Durability	1:9HCl	mg/c㎡	≤0.7	≤7.0	-	-	-	-
Chemical Durability	10%NaOH	mg/c㎡	≤0.1	≤0.2	-	--	-	-
Grain Size	-	μm	-	3~12	-	-	-	-

5. Process Flows:

Formulating --- Granulating --- Forming --- Sintering --- Grinding --- Inspecting --- Packing