Soft and Hard 100kg/h Full Automatic Dog Cookies Production Line

Introduction of 100kg/h Full Automatic Dog Cookies Production Line:

Industrial machine for biscuit making is the company digestion and absorption of Japanese technology, novel design, compact structure, high degree of automation equipment, from dough rolling, molding, waste recycling, drying, fuel injection, cooling automatic one-time completed. The company can provide users with hundreds of mould and dozens of technological formula. By changing the mould and process recipe, this biscuit machine can produce market popular all kinds of high-grade cookies, such as butter cookies, biscuit, thin biscuit, soda biscuit, multi-dimensional animal crackers, cookies, vegetables, cookies, etc.

Biscuit can be divided into soft biscuit and hard biscuit ,according to recipe, process and different molding methods.

For soft biscuit, it can be molded by the rotary molding machine. There is no production of 'cutter scrap' dough.

For hard biscuit, it requires the dough to be laminated and transferred to gauge rollers,when the thick-ness is thin enough to form dough pieces the sheet passes under cutters which make the pieces. These pieces are separated from the surrounding dough (known as cutter scrap) and pass forward to be placed onto the oven band for baking. The cutter scrap is normally returned to the sheeter and reincorporated with fresh dough as the sheet is formed.

For small scale production capacity needs,you can choose a integrated forming machine for soft biscuit and hard biscuit.

For large scale production capacity needs, you can choose separate molding machine for soft biscuit or hard biscuit.

Production process
Dough making → Biscuit forming → Baking → Oil sprayer → Cooling → Stacking→ Packing

To get a hard biscuit the dough ribbon is formed by using a roller extruder. The formed ribbon pass through a laminator with multiple rolling and resting. To give the dough a layered structure the continuous dough is being laid as an “envelope” at the exit of the laminator. Getting a ribbon of a given thickness with preserving the structure of dough is carried out on a three-modular rolling machine.

Remains of dough ribbon after the forming of dough pieces can be returned for usage and, as a rule, the dough ribbon formed out of them is fed together with the ribbon from the laminator to the rolling machine.

Technical parameter:

Machine details and samples:

Consist of a biscuit line

1.Horizontal dough mixer

2.Automatic dough tipper and feeding system

3.Three-roll combination sheeter for feeding and sheeting the dough

4.Laminator for overlapping dough to sheeting on gauge rolls, included cream spreading machine.

5.Gauge rolls

6.Rotary cutting machine for hard biscuit forming

7.Scrap collection and return system

8.Rotary moulder for soft biscuit forming

9.Salt/sugar spreading machine

10.Tunnel oven.Three kinds of heating source: Electric, Natural Gas, Liquefied Petroleum Gas.

11.Oil spraying machine

12.Turning machine 180degree or 90degree design as per the plant length

13.Cooling conveyor

14.Biscuit stacking machine

15.Packing table

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