Vacuum Emulsifier with homogenizer and agitator for cosmetic product
Brief Description
This machine is suitable to produce cosmetic cream, such as skin cream, eye cream, hair conditioner, hairdye cream, ointment, Chemical emulsification, toothpaste etc.
Vacuum homogeneous emulsifier is non-standard customized equipment, allocating reasonably according to customers' process requirements, which applies to products that need to be emulsified and blended. It has low speed wall scrapper. This machine is used to emulsify and blend high viscosity products.
The emulsifier is suitable to disperse, emulsify, homogenize and blend materials combined with high shear emulsifier. It can be widely used and strongly controllable with optional device like feeding system, discharge system, temperature control system, vacuum system, PH On-line measurement and control system, CIP system etc. It also can be customized into sanitary class, used for producing and pilotscale experiment in pharmacy,food and cosmetic industry.
As specified equipment to produce high-end cream, medicinal ointment and emulsion, the complete sets of equipment consist of homogenized emulsifier main pot, water pot, oil pot, vacuum system, electric or steam heating system and electric system etc.
Features
The emulsion process of the main pot is carried out in fully sealed condition, the materials in water and oil pot are put into the emulsion main pot through vacuum feeding, which prohibits the contamination from dust and microorganisms. The main pot can be heated or cooled and materials in the pot will be emulsified and dispersed by high speed internal circulation in homogenizer. The materials can be blended in positive and negative double stirring: positive wall scraping blending and negative paddle type blending. Scraper agitator will generate centrifugal effect when it’s working so the PTFE squeegee can stay closed with the interior pot, which solved the problem of sticky materials in the interior pot efficiently without dead angle. The variable frequency speed control device can adjust the speed of scraper agitator arbitrarily. Homogenized blending and paddle blending can be in progress simultaneously or separately. The dispersion, homogenization, emulsion and mix will finish in short time.
The equipment specialize in dispersing and homogenizing by the technology and scheme originate from Germany, it can handle the material of viscosity in 1-300000CP easily with the optional device like wall scraping blending and spiral belt blending. At the same you can also measure and control the parts to know well some parameters such as temperature, pressure, and PH etc.
Basic function
Material: All the parts may contact with the material are using sanitary SS316L and the jacket and outside layer using SS304. The whole structure is triple jacket and cooling or heating carry out within the same jacket. There is a insulation on the outside to protect the worker from being scalded and to ensure the producing security. The production comply with the requirements of GMP.
Polishing: The inside and outside of the pot are mirror-polished and easy-clean without remain.
Low Blending speed of main pot: 10-63 rpm
Homogenizing speed of main pot:100-3600rpm
Blending speed of Oil/Water pot:10-1440rpm or 960rpm
Electric Power: 380V,50/60Hz (customize according to customer’s request)
Basic Parameter
Main pot | Water pot | Oil pot | Hydraulic lifting | |||||
Working volume | Homogenizer Power | Slow mixer power | Vacuum pump power | Working volume
| Mixer power | Working volume
| Mixer power | |
10L | 1.1kw | 0.8kw | 0.75kw | 8L | 0.18kw | 5L | 0.18kw | 0.75kw |
50L | 4-5.5kw | 0.75kw | 0.75kw | 40L | 0.2kw | 25L | 0.2kw | 0.75kw |
100L | 5.5-7.5kw | 1.5kw | 1.5kw | 80L | 1.1kw | 50L | 1.1kw | 1.5kw |
200L | 7.5-11kw | 2.2kw | 2.2kw | 160L | 1.5kw | 100L | 1.5kw | 1.5kw |
300L | 11-15kw | 3kw | 2.2kw | 240L | 1.5-2.2kw | 150L | 1.5-2.2kw | 1.5kw |
500L | 15-18.5kw | 5.5kw | 2.2kw | 400L | 3-4kw | 250L | 3-4kw | 2.2kw |
1000L | 18.5kw | 7.5kw | 3-4kw | 800L | 4-5.5kw | 500L | 4-5.5kw | 2.2kw |