High-Quality Materials: Constructed with SS 316/SS 316L stainless steel for all contact parts, conforming to cGMP standards.
Cleanable Piping and Joints: Internally electro-polished pipelines with easily accessible and reassembleable joints for efficient cleaning.
Lid and Safety Mechanism: Includes a complete lid lifting system for easy cleaning and product changeovers, with a safety interlock that ensures the anchor stirrer only operates when the lid is securely closed.
Advanced Mixing Technology: Equipped with a semi-contra design anchor stirrer that eliminates dead zones and ensures thorough mixing. The contra-rotary stirrer is specially designed for effective toothpaste production.
Variable Speed Drive: Main anchor stirrer features a variable speed drive, allowing for precise control of mixing speeds.
Vacuum Transfer System: Operates under vacuum to avoid contamination and manual handling, ensuring a completely automated process.
Efficient Homogenization: Bottom entry angular homogenizer guarantees effective emulsification and homogenization. Forced homogenization is performed either in the mixing vessel or during emptying.
Reliable Mechanical Seal: Features a double cartridge mechanical seal with TC/TC seal faces, cooling water arrangement, and a water detection sensor to protect against interruptions, ensuring safety during high-speed operations.
Illuminated Inspection Glass: Provides clear visibility for inspection with built-in illumination.
Precision Inline Filters: Specially designed filters ensure optimal filtration.
Efficient Transfer Pump: Lobe pump used for transferring finished product from the manufacturing vessel to storage or filling areas.
Accurate Metering Pump: Digital metering pump delivers precise volumes of cream from the storage vessel to the tube filling machine hopper.
Sealed Mixing Vessel: Pressure and vacuum-tight vessel controlled through a centralized panel for comprehensive operation.
Comprehensive Documentation: Includes documentation for Design Qualification (DQ), Installation Qualification (IQ), Performance Qualification (PQ), and Operational Qualification (OQ).
Advanced Control Options: PLC-based control panel with graphical color touch screen for process automation (optional). SCADA system and load cell for online weighing are also available upon request.
Explosion-Proof Motor and Controls: Optional FLP motor with FLP push-button station for enhanced safety.
Product Recovery System: Optional system for recovering final product from pipelines and facilitating easy cleaning.
Model | Working Cpacity |
DSZG-300 | 300L |
DSZG-700 | 700L |
DSZG-1300 | 1300L |
DSZL-2500 | 2500L |