Stable N95 Face Mask Making Machine , Earloop Mask Machine CE ISO 9001 Approved
The mask machine is to make various masks with certain filtering performance through processes such as hot pressing, folding molding, ultrasonic welding, scrap removal, welding of ear bands and nose bridge strips, etc. The mask equipment is not a single machine, it requires The cooperation of multiple machines completes various processes.
This machine is mainly used for automatic forming of flat masks. After the entire roll of fabric is unrolled, it is driven by rollers, and the fabric is automatically folded and wrapped. Nose bridge rolls unrolled by traction. Cut and import into the hemmed fabric, both sides are welded to seal by ultrasonic welding, and then through the ultrasonic side seal. It is cut and shaped by a cutter ; transported to the two mask ear band welding stations through an assembly line. The final mask is formed by ultrasonic welding. After the mask is made, it is transported to flat belt line and collected.
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Size | 6800mm(L)×3600mm(W)×1900mm(H) |
Mask specification | 175*95mm |
Production efficiency | 100-120PCS/min |
Cutting layer | 1-4 layers(standard 3 layers) |
Qualification rate | 98-99% |
Failure rate | 2% |
Weight | ≤2100kg, ground load bearing > 300kg |
Working power | 220VAC ± 5%, 50z, rated power about 6.5-8.5KW |
Compressed air | 0.5 ~ 0.7MPa, the use flow rate is about 300L / min |
Operating environment | temperature 10 ~ 35 ºC, humidity 5-35% HR No flammable and corrosive gas, no dust (cleanness not less than 100,000). |
Plane Mask Production Process:
1) Three layers of non-woven fabric materials are stacked together through a machine
2) Roll up and stitch the nose clip into it
3) Make a large piece of non-woven fabric gradually narrow from left to right along the slope to make a "folding structure"
4) Tableting: flatten the surface of the mask
5) Fully automatic single cutting and hemming of masks
6) Then use a non-woven fabric to trim the mask
7) Cut the edge again
8) Fix the hanging ear rope by hot pressing
9) Finally pass the quality inspection, sterilize and package the finished product
Machine advantages:
1. Cutting roller
We use the chrome steel to cover the rubber roller both sides .So that the rubber is not crack from side after extended periods use.
2. Traction roller
We use the silicone rubber materials instead of the butyronitrile materials .The silicone rubber materials is good abrasion
resistance and will not crack
3. PLC touch screen
We use DELTA group brand PLC touch screen .
4. Mask nose strip tension controller
We use Mask nose strip tension controller .This device can avoid the nose strip differ in length .
5. Nose strip straight- feeding device
We use Nose strip straight- feeding device , It can ensure the nose strip be feeded straightly in the processing, so the finished
mask will be flat and artistic.
7. Non woven raw materials sensors
We use Non woven raw materials sensors,once the raw materials use up,machine will stop automatically
8. Raw materials tension controller 1
We use the Raw materials tension controller to avoid the materials plugging .
9. Raw materials tension controller 2
Our machine is equipped with two braking ways . One is belts pressing and another is screw fixing . You could choose either one or use both according to your need.
10. Raw materials EPC device
We use raw materials EPC device ,to do materials adjustment.
11. Machine door lock
We just door lock ,with out the key,worker can not start the machine.
12. Frequency converter
We use DELTA group brand frequency converter .
13. Machine body and materials feeding connect board,We connect Machine body and material feeding frame with connecting boards,so that the running of whole machine will be very
stable.
14. Electrostatic eliminator
In our machine we have one electrostatic eliminator . to eliminate non woven mask surface static.
15. Machine motor
Our geared motor is new type and no need refuel.
16.Fan
We install the fan near the ultrasonic horn ,to Lower the horn temperatures,to to extend ultrasonic life.
Standard export packaging:
1. Apply anti-rust oil to the equipmenteasy rustypart and carry out anti-rust treatment.
2. The whole machine was wrapped with stretch film for protection,and the equipment control cabinet and other components are protected against shock with packaging materials like XPS foam board and EPE foam sheet.
3. Reinforceeasy-movepart of the equipment.
4. Put desiccant before packaging to avoid rusting equipment during sea transportation.
5. Use New Zealand imported bluish pine wood or American Douglas fir wood as the bottom support, 12mm multi-layer plywood for side panels, all wood fumigated. We cooperated withexperienced and professionalexported wooden packaging manufacturing enterprises to make final package.