| Structural Composite Sandwich Panels for FRP /Aluminum + PU/XPS | | | | |||
| Light Cell-Open FRP Sandwich Panels with forRefrigerated Truck box_ RV Truck Campers and Car Trailer Box | | | | |||
| 1. Model | | GET.6KDB.KG | | |||
| 2. General Of the FRP Structural Composite Sandwich Panels | | | | |||
| Max. Length of the Panel Kits | | 14750mm | | |||
| Max Wideth of the panel Kits | | 3200mm | | |||
| Thickness of the Panel Kits | | 30,50,70,83.5,105,mm125mm, customize | | |||
| K Value of the FRP-Pie Truck Body | | 0.350 W/㎡ ℃ | | |||
| Tensile strength | | >180MPa | | |||
| Flexural strength | | >220MPa | | |||
| Barcol hardness | | 24.6MPa | | |||
| 3. Super Structure of the FRP Structural Composite Sandwich Panels | | | | |||
| FRP- PLAST self Supporting Struture , without any Metal .Side Edge Open Structure, Embedded FRP Suqare Tube as the strengthen bone, and every layer can be choosed for different usagae of the walls. | | | | |||
| Without metal carrier elements = without direct heat conductivity FRP Embeded Tube = Same MAterial Different FRP skin for specail Demands of Truck bodies like Medicines etc. Opened Edge can easy change the design of the box for doors and holes,especial for Caravan box and Truck Camper. | | | | |||
| STANDARD WALL PANEL | | FLOOR PANEL | | |||
| Length 0-14750mm Width 0-2600mm Thickness 27-135mm" | | Length 0-14750mm Width 0-2600mm Thickness 27-135mm Forklift work Avaliable | | |||
| Application 1. Insulated & refrigerated truck body side and roof wall. 2. RV and Expedition side and Roof Wall. 3. Mobile Cold Room Side Walls | | Application 1. Insulated & refrigerated truck body Floor. 2. RV and truck Camper Floor Wall. 3. Mobile Cold Room Floor Wall | | |||
| 4.Description of material | | | | |||
| FRP can let the body get a good insulation function and light dead weight, we also Using an adhesive joining process with LAMILUX to employ the fiberglass sheets to construct boxes with completely vapour diffusion-tight surfaces to get better insulation and balance temperature inside. | | | | |||
| Core Thermal Polyrethane Foam All panels, Floor & Roof of the box will be insulated with POLYURETHANE foam (PU) of density 40KG~45/M3, which can carry the Thermal Conductivity value 0.3kcal/M3. | | | | |||
| KOMMERLING Two component reaction adhesive | | | | |||
| Model Values | LAMILUX High Impact | LAMILUX Woven Fabric Gelcoat | LAMILUX High Gloss 4000 | |||
| Thickness | 1.4 mm | 2.0 mm | 1.7mm | |||
| Weight | 2250 g/㎡ | 2650 g/m2 | 2340 g/㎡ | |||
| Glass content | 48-52 % | 27-29 % | 20-24% | |||
| Flexural strength | 305 N/m㎡ | 170N/mm | 100 N/m㎡ | |||
| Flexural emodulus | 8550 N/m㎡ | 11700 N/mm2 | 4000N/m㎡ | |||
| Tensile strength | 240 N/m㎡ | 80 N/mm | 55 N/m㎡ | |||
| Tensile emodulus | 14700 N/m㎡ | 8100 /mm2 | 6000 N/m㎡ | |||
| Impact strength | 82 KJ/㎡ | | | |||
| Advantage of LAMILUX panel | | Benefit | | |||
| 1. Computer manufacturing process VS hand layup | | High impact resistance | | |||
| 2. Fiber reinforce plastic VS metal panel | | Better heat insulation | | |||
| 3. Constant gloss level | | Good surface aspect | | |||
| 4. Very consistent gelcoat-thicknesses | | No cracks | | |||
| 5. FRP-sheets lie flat | | No curl | | |||
| 6. Less translucency for sunlight and also UV-light | | No color variation | | |||
| 7. Anti slip-PES floor | | Abrasion resistance | | |||
| 8. TUV &ATP certificate | | High quality and Food safety | | |||
| 5. The main characters | | | | |||
| Advantages | | | | |||
| 1. Completely vapor diffusion-tight surfaces of FRP to get better insulation and balance temperature inside. 2. Non-Pollution and Special Function Box. German Original FRP of Lamilux can satisfied not only the best Mirror surface, but also can meet all the special requirements with their TUV certified AntiBac Panel, Anti-UV Panel, HACCP certified Panel. High Impact panel, Flex Gewebe Panel etc. 3. Best Materials to keep good insulation function and light for more capacity. The best Structure Material of FRP and Glue can let us cut the other embedded wood beams to reduce more than 20% of weight than the normal Sandwich panels. 4. Quick installation with Special Designed Fiber Glass Profile. With our patented FRP Profiles, we can assembly one box in one hours with 3 workers to save 80% of Labor cost. 5. Rapid order processing for all Size and shaped box (standard solutions can be delivered at short notice). With the Biggest Carve Machine in China, we can supply all different size and shapes Panels to fit for all the chassis of the world. 6. It is suitable for all vehicle brands and models. 7. Easy Repair with our 7*24 hours Service support. | | | | |||
| Fault: 1) Open Edge let the Foam Oxidized a little quick than our FRP-Pie Panels 2) Side Edge Layer have the risk of Tearing. 3) Open Edge structure need super Composite Glues and Materials cause cost high | | | | |||
| 1) The FRP chemical with Glues cannot guaranty the Smoothness of the Skin, so it need paint after assembled. 2) More FRP Chemical Harden inside as Bone of the panel, so it is 10% Heavier than the Composite Sandwich Panels 3) Too Strong, Long life than the Chassis, you may Change the Chassis during its life. | | | | |||
| Sandwich panel box is a pre-installed trailer box body which can be mounted directly onto the chassis of the vehicle using its lower fixed frame. It is important that all specifications and guidelines from the chassis manufacturer be observed during assembly. Requirements for installation: Crane or alternative lifting equipment Standard assembly tools, i.e. pneumatic screwdriver, wrenches, etc. FERROPLAST KIT: Prepare the chassis Mount the partial frame and the floor plate on the chassis Mount the side, front and rear walls and the roof Install the required options Finishing FERROPLAST BOX: Prepare the chassis Mount the BOX tog with sub frames on the chassis Install the required options Finishing | | | | |||
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