wire harnesses with SAN connectors board-in connector wire to board wire harnesses
Product Description
Item name | Automobile application custom wire harness&cable assembly |
Application | Electronic, Car & Motor, Vehicles, Home application etc |
Samples | Free samples available |
Costom & OEM | Drawings/pictures/samples are required |
Inspection | All goods are 100% inspected before delivery |
Service | wire & cable making, engineering design support, splicing, wire & cable strip & crimp |
Shipping & delivery | By International Express: FEDEX/DHL/UPS/TNT;By air; By sea |
Lead time | 3~10 working days after payment |
Certification | ISO 9001:2008 & RoHS, UL, Reach |
5. Mechanical Performance Test Description | Procedure | Requirement | 5-1 | Actuator Insertion & Withdrawal Force to P.C.B | Insert and withdraw at the speed rate of 25±3mm / minute to P.C.Board. (Per single circuit,Initial) | Insertion | 1.0kgf max. | Withdrawal | 0.1kgf min | 5-2 | Crimping Pull Out Force | Fix the crimped terminal, apply axial pull out force on the wire at the speed rat of 25±3mm / minute.(Based upon JIS C5402 6.8) | AWG#24 | 3.0kgf (Min) | AWG#26 | 2.0kgf (Min) | AWG#28 | 1.0kgf (Min) | AWG#30 | 0.8kgf (Min) | 5-3 | Terminal Insertion Force. | Insert the crimped terminal into the housing. | 0.50kgf (Max.) | 5-4 | Terminal/Housing Retention Force. | Apply axial pull out force at the speed rate of 25±3mm / minute on the terminal assembled in the housing. | 1.00kgf (Min.) | 5-5 | Durability | When mated up to 50 cycles repeatedly by the rate of 10 cycle per minute. | Contact Resistance 10mΩ (Max.) | 5-6 | Vibration | Amplitude: 1.5mm P-P Sweep time: 10-55-10 Hz in 1 minute Duration: 2 hours in each X.Y.Z. axes. (Based upon MIL-STD-202 Method 201A) | Appearance No Damage. Contact Resistance 10mΩ (Max.) Discontinuity 1 μsec.(Max.) | 5-7 | Physical Shock | 490m/s²{50G},3 strokes in each X.Y.Z. axes. (Based upon JIS C0041/MIL-STD-202 Method 213B Cond. A) | |
6. Environmental Performance And Others Test Description | Procedure | Requirement | 6-1 | Temperature Rise | Carrying rated current load.(Based upon UL 498) | 30℃(Max.) | 6-2 | Heat Resistance | 85±2℃,96 hours (Based upon JIS C0021/MIL-STD-202 Method 108A Cond. A) | Appearance No Damage. Contact Resistance 10mΩ (Max.) | 6-3 | Cold Resistance | -25±3℃,96 hours (Based upon JIS C0020) | 6-4 | Humidity | Temperature: 40±2℃ Relative Humidity : 90~95% Duration: 96 hours (Based upon JIS C0022/MIL-STD-202 Method 103B Cond. B) | Appearance No Damage. Contact Resistance 10mΩ (Max.) Insulation Resistance 100MΩ (Min.) Dielectric Withstanding Voltage Must meet 4-3 | 6-5 | Temperature Cycling | 5 cycles of: a) -55℃ 30 minutes b) +85℃ 30 minutes (Based upon JIS C0025) | Appearance No Damage. Contact Resistance 10mΩ (Max.) | 6-6 | Salt Spray | Tin-plated 12 hours / Gold- plated 24 hours exposure to a salt spray from the 5±1% solution at 35±2℃. (Based upon JIS C0023/MIL-STD-202 Method 101C Cond. B) | 6-7 | SO2 Gas | 24 hours exposure to 50±5ppm. SO2 gas at 40±2℃. | 6-8 | NH3 Gas | 40 minutes exposure to NH3 gas evaporating from 28% Ammonia solution. | 6-9 | Solderability | Soldering Time: 5±0.5 sec. Solder Temperature: 245±5℃ | Solder Wetting 95% of immersed area must show no voids, pin holes | 6-10 | Resistance to Soldering Heat | When reflowing Refer to paragraph 8 Solder iron method Soldering Time: 5±0.5 sec. Solder Temperature: 370℃ ~ 400℃ | Appearance No Damage. | |
FAQ
Q:Do you allow multiple design per setup?
A:Yes.We accept OEM service and allow multiple design per setup.
Q:How long does shipping take?
A:It depends on the destination location and quantity. In most developed world, delivery by Fed x/UPS/DHL is normally 3-5 days(excluding weekends).
Q: How is the goods packaged ?
A: Usually in bags, tube, pipe, plated & carton
We can produce series of wire harnesses:
1.Automotive,Motocycle,Bus,Bike,Truck wire cable assembly |
2.Electrical cable and wire harness |
3.Audio,Video,Radio cable and iso wire harness |
4.Industrial wire cable harness |
5.Home appliance wire harness |
6.Fuse wire ,game machine wire harness |
7.Power,LVDs,Flat RCA,USB cable harness |
8.Control and panel wiring cable assemblies |
9.Medical equipment cable and harness |
10.Airplane models wire harness |
