Tube Automatic Cladding Machine, Tube Automatic Overlay Welding Machine
1. Machine Introduction
90-Degree Elbow Cladding is a process of weld overlay of stainless steel inside 90-degree pipe elbow. JINHUA offers an unique system for 90-degree elbow cladding with Hot Wire TIG using a patented sector-wise cladding forconsistent quality and high productivity.
A STAINLESS-STEEL-CLAD metal or alloy is a composite product consisting of a thin layer of stainless steel in the form of a veneer integrally bonded to one or both surfaces of the substrate. The principal object of such a product is to com-bine, at low cost, the desirable properties of the stainless steel and the backing material for applications where full-gage alloy construction is notrequired. While the stainless cladding furnishes the necessary resistance to corrosion, abrasion, or oxidation, the backing material contributes structural strength and improves the fabricability and thermal conductivity of the composite. Stainless-steel-clad metals can be produced in plate, strip, tube, rod, and wire form.
2. Machine Parameter
Bend angle of the pipe | 90 Deg |
Inner diameter range | 174 ~ 800 mm (160 mm after cladding) |
Bending radius range | 450 ~ 1000 mm |
Maximum job weight | 2500 Kgs |
Mains supply | 380±10%V AC, 3Ph, 50Hz |
Ambient temperature | -5 to +45 Degree |
Relative humidity | 20 ~ 90% |
Flammable Gas | NONE |
Corrosive Gas | NONE |
Shielding gas | AIr (purity ~ 99.99% |
Work site | Indoor |
Diameter Range of Overlay Welding | Φ150-3000mm |
Maximum Overlay Welding Length | 6000 mm |
Overlay Welding Speed | 0-250mm /min |
Overlay Welding Thickness | 3-6mm |
Allowable Weight | 2.0T |
Maximum Power | 28.5Kw |
Water Cooling Control System | Variable frequency circulating water cooling |
Control System | The control system adopts Variable frequency + digital system control |
Idle Travel Speed | 0-7000mm/min |
Allowable Material for Overlay Welding | Q235 Q345 |
Elevation of Overlay Welding Torch | 0-100mm |
Elevating Mode of Overlay Welding Torch | Manual mechanical lifting |
Precision Standard of Whole Machine | Conforming to JB/T5102-1999 |
Linear Positioning Accuracy | ±1mm/5m |
Velocity Error | ±2% |
3. Pictures