Customized aluminum 6061 T6 CNC Machining precision for metal plate products

Brief Profile of ZCM--PDF file.pdf

Product Description:

Our advantage:

Advantages of CNC Machining

Worker Safety

The CNC machine operator is safe from any sharp parts behind a protective construction. The operator can see what is going on in the machine tool via the glass. The operator does not necessarily need to go close to the spindle or mill. The operator does not have to come near the cooling fluids. Some fluids are dangerous to human skin, depending on the material.

Economy of Labor

Traditional machine tools needed the operator to pay close attention and move each part of the tool. As a result, each worker could only operate one machine tool. With the CNC, this changed, and most pieces only take about half an hour to process during each setup. The CNC machine tool cuts without help, and the operator does not have to do anything. The tool automatically moves, with the operator just checking for errors in the setup or program. This situation means the operator has free time in between, time that can be used to operate more tools. With one operator with several machine tools, you can save on the costs of hiring more people to work the machines.

Reduced Error in Set-Up

Traditional machine tools rely on the proficiency of the operator in using measuring instruments. Some good workers are capable of setting up parts with a lot of precision, but they are very few. This is why CNC systems employ a special coordinate measuring probe, which is installed into the spindle. The probe touches the fixed part to set its position. The coordinate system zero points are certified so that the setup errors are reduced.

Reduced Test Runs

Traditional machining has a few test parts. The operator must get acquainted with the technology and might miss some things while doing the first part. CNC systems have ways to avoid doing test runs. They use visualization systems that allow the operator to see what will happen after the tool passes are finished.

Higher Cutting Parameters

High-speed CNC turning service machining is now available courtesy of the sealed off cutting area. Chips fly at high speeds, followed by a spray of coolant fluid as it is sprayed at high pressure during machining. When rates reach 10000 rpm or more, manual operations are impossible. Since the cutting speeds are very high, it is essential to keep the chip width and feed rate stable to avoid vibrations, which is impossible to do manually.

Higher Machine Tool Flexibility

The traditional method was that a milling machine made planes and groves; a lathe makes tapers and cylinders, while a drilling machine drills holes. CNC machining combines the above in a single device, as opposed to the traditional machines where you needed separate machines. Since you can program the trajectory of the tools, you can easily replicate whichever movement you choose on any machine tool.

What we can offer:

1).Material capabilities:

2).Quality control:

*We have specialized QC testers to check the quality of the products according to different customers' requirements. Usually, it's random inspection, and we also offer 100% inspection at a reasonable price if required.
*We have IQC to check the dimensions and surface of the incoming material
*We have PQC to inspect full-course during the manufacturing processing
*We have FQC to inspect all the anodizing/plating and other finishes' products from our supplier and proceed with the professional quality and appearance inspection before shipping.

3).Surface Finish:

Anodized finish/ coating/polish/ Passivation/ PVD finish/Plating/brush/heat treatment/fine glass beads/grounding/tumbled finish , etc.

4). Payment terms:

T/T payment. The Sample order paid by full payment; Mass production with order amount exceeding can be paid a 50% deposit before production, and the balance paid before shipping.

5).Production time:

Usually, it takes 5~10 working days for sample production; 15~20 working days for mass production days, it depends on your design, simple parts can be produced quickly, the complicated design parts would take us more machining time.

6).Machining capability:

30 sets of the most technologically advanced machining CNC milling machines, 20 sets of CNC turning machines, 25 sets of Multi-Spindle Japan Precision Swiss CNC lathes, and 4 sets of 2D &3D CMM (image measuring instrument) quality control equipment 3 QC staff, enabling CNC Manufacturing to deliver precise parts within the tightest of tolerances, ensuring the highest quality results to meet different customers' requirements.

7). Tolerance:

+/- 0.02mm (for Metal shaft), +/-0.03mm ( for plastic), for special tolerance requirements, please point them out in the email, we will check if it's feasible to make it after studying it.

8).Shipping way:

1) 0-100kg: express&air freight priority,
2) >100kg: sea freight priority,
3) As per customized specifications

9). Packing & Delivery:

1.Packing Detail: Each product packed with plastic preservative, EPE, foam plastic bag, Carton outside, wood case or iron case or as per the customer's special requirement. Besides, the custom package takes a week to prepare in advance.

2.Delivery Detail: the fast International Shipping time takes 3 ~5 working days by DHL/UPS/FedEx, slow shipping time takes 7~ 8 working days by DHL/UPS/FedEx/TNT, etc.

Contact us and get a fast online quotation now!

1. Please send us your 3D drawing/2D drawing for us to check all dimensions.
2. Specify the required material, finish, quantity information in the email, we will handle it for you once receiving it soon!

Note: Workable 3D Drawing Formats: STEP/IGS/X_T/STL/SOLIDWORKS etc, 2D Drawing with PDF will do.