PLC System Controller Automatic Tube Bender For Steel Racks Manufacturing
-- Description of machine
This series adopts VDU touch screen operation panel to control, can input, store and display various bent pipe data and instructions. Each axis servo of the machine tool under the control of the industrial computer realizes full-automatic fast feed, transfer, head movement, automatic multi-layer die change, automatic coreless and coreless bending. And it has part bending back compensation and faults advanced features such as self-diagnosis alarm, power-off memory, automatic lubrication and safety protection. It has many advantages such as reasonable structure, safe use, convenient operation, reasonable price and multi-purpose use. It consists of electric oil pump, high pressure oil pipe, quick connector, working oil cylinder, tightening device and a series of elbow parts. The high-pressure oil that is output by the electric oil pump is sent into the working oil cylinder through the high-pressure oil tube.
-- Mechanical features
Material feed axis will automatically detect itself before its operation to avoid the clash with machine.
Decomposition action can be collected at the time of actual bending so as to observe interfere points, amend movement and improve efficiency.
Single step debugging function, a careful observe on the deformation of the pipe material during the trail manufacture of dies.
The positions of material entrance, safety, input mold interfere and conduct mold interfere of material feed trolley can be set by hand and automatically memorized to cancel man measurement error and loss of machine collision.
Direct drive racks and servo motors provide high accuracy and reliability to the system.
With automatic positioning, you can set parameters quickly.
-- Main technical parameter
Maximum applicable carbon steel pipe | Ø50.8*2.0t | |
Maximum applicable stainless steel pipe | Ø44.4*2.2t | |
Maximum applicable copper/aluminum pipe | Ø60.0*2.5t | |
*Maximum feeding length | 2400mm | |
*Maximum coring length | 3300mm | |
Feeding mode | Clamping feeding | |
Directed feeding | ||
*Maximum bending radius | 250mm | |
Maximum bending angle | 190° | |
*Settable bending angles of each pipe fitting | 36 | |
Bending mode | Hydraulic control | |
Working rate | Bending rate | Max 40°/sec |
Rotating rate | Max 270°/sec | |
Feeding rate | Max 700mm/sec | |
Working accuracy | Bending angle error | ±0.5° |
Rotating angle error | ±0.1° | |
Feeding length error | ±0.1mm |
-- Applicable industry
Adapted material: steel pipe, stainless steel, copper pipe, aluminum pipe; rectangle pipe, square pipe, round pipe, etc..
Recommended application industry: automobile fittings, oil pipe for brake, muffler, seats, motorcycle fittings, healthy equipment, air-conditioning, bicycle, steel furniture, sanitary wares, automobile, locomotive, motorcycle, ship, ship, petrochemical, electric power, natural gas, nuclear industry, boiler, vehicle, fitness equipment, sports goods and other fittings.
-- Company service
Warranty period: We guarantee machine quality for 12 months. During this period, if spare parts of the machine were damaged, we can send the component to the customer by international express service freely.
We can send our engineers to the customer’s factory to install and train for using freely. The customers just need to provide the double trip tickets, food and accommodation for our engineers. The customer can also send your staff to our factory to learn the operation and maintains freely. Our factory provides service for customers forever, if the customer needs operation help or technical guidance, you can contact us by Email or telephone at any time, we provide 24 hours on-line service.
-- Pictures of machine