Flexible copper laminated connector
We produce various laminated connectors according to customer drawings and specifications. The parts are manufactured in high quality with approved materials and suitable processes: press-/diffusion welding; soldering/brazing; riveting.
Copper strips:
Ø Copper purity: ≥99.9%.
Ø Thickness: 0.05mm - 0.3mm.
Ø Surface treatment: uncoated, silver-coated or tin-coated.
Welding methods:
Pressure welding soft connector
■ The pressure welding is to press the copper foil laminations together, using molecular diffusion welding, and forming by high-current heating and pressure welding.
■ Copper foil: 0.03mm to 0. 3mm thick.
■ The contact surface can be tinned or silver plated according to users’ requirements.
Brazed soft connector
■ Brazing is to press the copper foil laminate together, using silver-based brazing solder, and butt welding with the flat copper block.
■ Copper foil: 0.03mm to 0.3mm thick.
■ The contact surface can be tinned or silver plated according to user requirements.
Technical data:
Ø Some examples are shown in the table below, but most of our products are customized parts (made according to customer drawings).
Ø The allowed current carrying capacity in the table is only for reference, because the actual values are related to the actual application conditions.
ED copper | Section | A | B | S | L | H | Holes Diameter | End drilling | Current capacity |
PWR | 200 | 50 | 40 | 5 | 180 | 40 | 13 | W1 | 600 |
PWR | 200 | 50 | 40 | 5 | 230 | 40 | 13 | W1 | 800 |
PWR | 320 | 50 | 40 | 8 | 230 | 43 | 13 | W1 | 800 |
PWR | 400 | 50 | 40 | 10 | 230 | 45 | 13 | W1 | 900 |
PWR | 250 | 60 | 50 | 5 | 250 | 45 | 13 | W1 | 700 |
PWR | 400 | 60 | 50 | 8 | 250 | 48 | 13 | W1 | 950 |
PWR | 500 | 60 | 50 | 10 | 250 | 50 | 13 | W1 | 1100 |
PWR | 480 | 90 | 60 | 8 | 300 | 70 | 13 | W2 | 1100 |
PWR | 600 | 90 | 60 | 10 | 300 | 70 | 13 | W2 | 1200 |
PWR | 640 | 90 | 60 | 8 | 300 | 70 | 13 | W4 | 1350 |
PWR | 800 | 90 | 60 | 10 | 300 | 70 | 13 | W4 | 1500 |
PWR | 960 | 90 | 60 | 12 | 300 | 70 | 13 | W4 | 1700 |
PWR | 800 | 110 | 100 | 8 | 300 | 80 | 13 | W5 | 1550 |
PWR 1000/350/100 | 1000 | 110 | 100 | 10 | 350 | 80 | 13 | W5 | 1800 |
PWR 1200/350/100 | 1200 | 110 | 100 | 12 | 350 | 80 | 13 | W5 | 1900 |
PWR 1200/400/120 | 1200 | 130 | 120 | 10 | 400 | 80 | 13 | W7 | 2000 |
PWR 1440/400/120 | 1440 | 130 | 120 | 12 | 400 | 80 | 13 | W7 | 2200 |
Remark: dimensions not shown in the data table will be made according to customer requirements.
Standard drilling: